NAME : S.V.RAVISANKAR

POSITION : SENIOR QC INSPECTOR

NATIONALITY : INDIAN

EMAIL ID : adlzx6@r.postjobfree.com

MOBILE NUMBER : +91-636*******

WHAT APP Number : +91-636*******

Qualification, Skills and Experience Summary

Having 14.2 years experience in Pipeline & piping Welding, testing Re-instatement, punch list line checking and all other piping inspection activities in different organizations like oil refinery and fabrication shop.

Experienced hardworking QC piping and welding inspector with proven sound knowledge of mechanical piping construction in challenging environment, able to use own initiative with strong will power and to work with outmost professional standards.

EDUCATIONAL QUALIFICATION

DIPLOMA IN MECHANICAL ENGINEERING (DME) – APRIL(1998-2001)

BACHELOR OF ENGINEERING IN MECHANICAL ENGINEERING (BE- MECH) –

APRIL(2001-2004)

ADDITIONAL QUALIFICATION

CSWIP 3.1 – CERTFICATE NO: 95243(February-2015) & 95243/2(January-2025)

ASNT NDT LEVEL Il

Liquid Penetrant testing(PT)

Ultrasonic testing(UT)

Radiographic testing(RT)

Magnetic particle testing(MT)

AWARENESS OF STANDARDS & CODES

American Society of Mechanical Engineering

ASME B31.3

ASME B31.4

ASME B31.8

ASME SEC II

ASME SEC V

ASME SEC IX

AWS D1.1

API 5L 1104

EXPERIENCE IN ABROAD

1. Project : LIWA PLASTIC INDUSTRY COMPLEX 1 (LPIC1),SOHAR-OMAN

Client : OMAN REFINARY & PETROLIUM INDUSTRY COMPANY(ORPIC)

Position : PIPING QC INSPECTOR

Duration : JULY 2019 TO JAN 2020

Organization : CTCI-CB&I Joint Venture OF CCJV (TATA PROJECT LTD)

DUTIES AND RESPONSIBILITIES

Witnessed Material receiving inspection, Fit up inspection, Weld visual, DPT, MPT, offering RT as per requirement, performing pre-hydro test line walk, preparation of punch list, preparing test packs as per sub-system and main system and final MCC walk down along with client of above ground piping.

Witnessed for RF Pad & Hydro test start up verified Valid Certificate for pressure Gauge & Manifold, All Fittings, Pressure Release Valve, Water Quality Certificate

Reviewing test packs and submitting to client (ORPIC).

Witnessed Flange torque / tightening as per applicable Flange Management.

Reviewed the Inspection reports for final test pack preparation.

Zero Customer Inspection rejection at Customer Hold Points of ITP.

Witnessed for Valve Leak Testing 6” to 24” as per Project Specifications.

2. Project : KNPC CLEAN FUELS PROJECT

MAA REFINERY, KUWAIT(SHUTDOWN PROJECT)

BROWN FIELD, Unit-61 & 144 area

Client : KNPC

Position : WELDING QC INSPECTOR(KNPC Approved)

Duration : FEB 2018 TO SEP 2018.

Organization : GS ENGINEERING & CONSTRUCTION (BRUNEL PVT LTD)

DUTIES AND RESPONSIBILITIES

Before production welding start up reviewing of calibrated equipment and test instruments.

Verify welder valid Card clearance certificate, before welding.

Ensuring fit up, welding parameters such as current, voltage, preheat, interpass temperature and Weld visual inspection as per WPS and project specification.

Monitoring and surveillance for production welding.

Co-ordination with Sub contractor Daily welding Report(DWR) Verified for Joint & Heat Number, WPS, Welder Number as per KNPC specification .

Before Hydro test start up verified Valid Certificate for pressure Gauge & Manifold, All Fittings, Pressure Release Valve, Water Quality Certificate,

Co-ordination with Client Witness for Hydro-test, Line Walk Through & Punch list clearing, Reinstatement and Mechanical completion.

Internal line walk down with subcontractor Clearing for A & B punch closing.

Final walk down with PMC.

Verify & Closing for CAPA with PMC.

3.Project : SAUDI ARAMCO ONSHORE MAINTAIN POTENTIAL

PROGRAM(SAOMPP), ABQAIQ, AINDAR, SHEDGUM area

Client : SAUDI ARAMCO

Position : WELDING QC INSPECTOR(Aramco Approved)

Duration : AUGUEST 2016 TO DECEMBER 2017

Organization : NASSER S. AL HAJRI CORPORATION

DUTIES AND RESPONSIBILITIES

Weld Head piping material : API 5L Gr 60 and API 5L Gr B & A312 TP 316L and A182 TP F44.

Weekly/Monthly updated for Welder rejection status and Total welding status as per Aramco standard.

Before production welding start up reviewing of calibrated equipment and test instruments and maintaining records.

Verify welder job clearance certificate, before welding.

Ensuring fit up, welding parameters such as current, voltage, preheat, interpass temperature and Weld visual inspection as per WPS and project specification.

Monitoring and surviliance for production welding.

Coordinate with NDT Team and witness of NDT activity.

Preparation of daily welding Report(DWR) and maintaining quality records.

Before Hydro test start up for Preparation of Welding summary Report.

Analyze root cause of repair status and take preventive action.

Updating daily repair status and marking of repair at site.

Contact tool box meeting for welder and welding foreman.

4.Project : SADARA PROJECT, ISOCYANATES PLANT CHEM- 2,

SAC/NAC, AL- JUBAIL, K.S.A.(SAUDI ARABIA)

Client : SADARA

Position : PIPING QC INSPECTOR(SADARA Approved)

Duration : SEPTEMBER 2015 TO AUGUST 2016

Organization : NASSER S. AL HAJRI CORPORATION

DUTIES AND RESPONSIBILITIES

REINSTATEMENT ACTIVITIES

Compiling package for Flange Joint Inspection which Include the following documents to be attached:

1.Bolt torqueing & Gasket report

2.Torque Wrench calibration test certificate

3.Drawing, P&ID with joint marking

4.Gasket chart value

Co-ordinate with Client for the Piping Flange Joint Inspection, Gasket verification & Valve Installation at field activities.

Reviewing the piping packages and line checking as per approved IFC drawings.

Knowledge in preparing A,B,C - punch point list of piping system.

Witness hydro test as per approved pressure testing procedure.

Coordination with client in clearing the system for hydro test.

EXPERIENCE IN INDIA

5.Project : Coal Bed Methane Development Field Project, Shadol in

Madhya Pradesh.

Client : RIL

Position : Qa/Qc Senior Engineer

Duration : Nov 2014- SEP 2015

Organization : LARSEN & TOUBRO LIMITED (L&T)

Duties & Responsibilities:

Responsibilities include conduct certification weld training programs for the welders according to requirement used standard. Ensuring that each new employee, whether temporary or permanent, receives appropriate safety training at the start of employment.

Supervises and coordinates activities of workers engaged in welding and fabrication of product, fitting of product, and other work related duties as assigned.

Fabrication control and Co-ordinate with RIL witness for Inspectional of fit up, joint checkup of piping and welding activities and welder qualification.

6.Project : SALAYA TO MADURA PIPE LINE PROJECT 494KM,

RAJASTHAN.

Client : Indian Oil Corporation Limited (Iocl)

Position : PIPING QC INSPECTOR

Duration : Apr-2013 To Nov-2014

Organization : LARSEN & TOUBRO LIMITED (L&T)

DUTIES AND RESPONSIBILITIES:

Witness & final clearance for the bends such as sag & over bends as per alignment drawing.

Responsible stringing trailers that enable the long loads to be transported into storage yards and pipe stringing in right of ways around the country (300Km).

Co-ordinate with Client witness for Holiday Test before pipe Lowering.(120Km)

Co-ordinate with Client witness for Joint coating and peel test. (3 Layer HDPE Coating & 24”, 28” Pipe, API 5L Grade X70) (80Km)

7.Project : SALAYA TO BHOGAT PIPE LINE PROJECT,(90KM), GUJARAT

Client : CAIRN ENERGY INDIA LIMITED (CEIL)

Position : WELDING QC INSPECTOR

Duration : Dec-2011 To Mar-2013

Organization : LARSEN & TOUBRO LIMITED (L&T)

DUTIES AND RESPONSIBILITIES:

API 5L X52-24” preparation & submission of final book documentation for releasing Hydro Test.

Execute & Inspection for SEHMS Witness for 1” pipe Weld Visual & pneumatic test 15psi as per cairn energy contract document (50Km).

Inspection and clearance of Fit up, Weld Visual – Stitch Weld Between API 5L X52-24” PIPE AND 1” SEHMS (15Km).

Semi-Automatic machine (Model No- PE 80) HDPE 6”- Monitoring and control Parameter then Finally Inspection of HDPE Weld (30Km).

Maintain Record of calibration certificate for instruments.

8.Project : Rajasthan Northern Development Area MANAGALA

PROCESS & RAGESWARI GAS TERMINAL PROJECT, BARMER

IN RAJASTHAN (WELD PAD NO-8 & 9)

Client : CAIRN ENERGY INDIA LIMITED

Position : PIPING & WELDING QC INSPECTOR

Duration : Apr-2008To Nov-2011

Organization : LARSEN & TOUBRO LIMITED (L&T)

DUTIES AND RESPONSIBILITIES:

Maintain Record of calibration certificate for instruments.

Reporting to Qc Lead inspectors. Plan and Coordinates inspection activities for various discipline inspectors at site and reports to the Qc Manager on Quality Surveillance issues.

Preparing the progress schedule and reports.

Knowledge in preparing A & B punch point list of piping system and Ensure A & B Punch list clearance.

After Weld Visual Inspection offering for NDT requirement as per Project Specification.

Material receiving inspection and review of material test certificates and related documents.

Execution and erection of fabricated spools and clearing of the packages for testing at site.

Maintain safety precautions on the site.

Regular and reviewing of calibration of equipment and test instruments and maintaining Records.

Preservation inspection of welding consumables as per project preservation procedure.

Monitoring and Inspection of PWHT as per approved procedure.

Ensuring the welding parameters such as welding current, voltage, gas flow rate(back purging), pre-heat and inter pass temperatures as per approved WPS and Project Specification.

Approval of welding consumable (Electrode, bare rod, flux etc.) from client through construction material approval procedure.

Conducting Tool Box Talk to all Welders and Welding Foreman.

9.Project : NAPHTHA CRACKER PROJECT(EPCC-1) PANIPET IN HARYANA.

Client : INDIAN OIL CORPORATION LIMITED (IOCL)

Sub Client : LARSEN & TOUBRO LIMITED (L&T)

Position : QA/QC ENGINEER

Duration : Nov-2007 To Mar-2008

Organization: M/S JASMER SINGH

DUTIES AND RESPONSIBILITIES:

Execution of installation and erection of fabricated spools and clearing of the packages for testing at site.

Preparation of Test package Summary for Fit-up, Weld Visual Report and MPT, PT, RT, PWHT, HARDNESS Report.

Supervising the Hydro-test, Punch list clearing, Reinstatement, Box up and Mechanical completion.

Establishment of punch list system, reviews mechanical completion submissions to ensure that all Qc inspection requirements have been met.

Controlling the quality of the works as per given standard, drawings and ITP.

10. MADRAS RUBBER FACTORY(MRF)- Arakonam in Tamil Nadu.

Department : Mechanical Machine Maintenance.

Position : Training.

Machine Handling : Hydraulic & pneumatic Machine.

Period : May 2006 – May 2007

DUTIES AND RESPONSIBILITIES:

Replaced defective valves and overhauled entire boiler systems.

Adjusted valves and controllers and maintained boiler steam pressure.

Ensured proper operation and distribution of pressure in the boilers.

Inspected and adjusted the distribution systems and safety procedures.

Performed basic electrical and mechanical maintenance.

Operated and maintained boiler system according to guidelines set by the management.

Made manual adjustments to steam boilers and hot water heating systems.

11. Project : Jamnagar Export Refinery Project, (Jerp)

Clean Fuel Unit, Jamnagar In Gujarat,

Client : Reliance India Limited (RIL)

Position : QA/QC Engineer

Duration : May-2005 To Apr-2006

Organization : Larsen & Toubro Limited (L&T)

DUTIES AND RESPONSIBILITIES:

Co-ordinate with Client Witness for Fit up & Weld Visual.

Monitoring & Inspection PWHT for carbon steel, Alloy steel as per RIL standard.

Monitoring post heating for Alloy Steel after weld.

Inspect for Hardness Tests After PWHT as per RIL standard.

Witnessing welder Qualification Test (WQT) as per ASME SEC IX.

Reporting to Qc Lead inspectors. Plan and Coordinates inspection activities for various discipline inspectors at site and reports to the Qc Manager on Quality Surveillance issues.

Socket Joint gap checking as per the ASME B31.3.

After Weld Visual Inspection offering for NDT requirement as per Project Specification.

12. Project : COKE DRUM SYSTEM PACKAGE, (CDSP)

Panipet In Haryana

Client : INDIAN OIL CORPORATION LIMITED (IOCL)

Sub Client : LARSEN & TOUBRO LIMITED (L&T)

Position : SUPERVISOR (MECHANICAL)

Duration : July-2004 To Apr-2005

Organization : Best Tech Engineers

DUTIES AND RESPONSIBILITIES:

Responsibility of supervises and coordinates activities of workers engaged in welding and fabrication and other work related duties as assigned.

Coordinating with client inspection department at various stages of fabrication activities and getting approval from fit up & weld visual.

Inspection of pipe Erection as per approved isometric drawings.

Regular Monitoring and reviewing of calibration of equipment and test instruments and maintaining Records.

Attending the progress meeting with client.

Arrangement of the quality inspection.

Internal Inspectional of fit up, joint checkup of piping as per approved drawing.

Additional Skills

Pro-E 20001 & Auto Cad 2000

UNIGRAPHIC using CAD, version NX2

UNIGRAPHIC using mould wizard, version NX2

Type writing has passed in “SENIOR GRADE”

MS office & EXCEL

Personal Profile

Permanent Address : No-17 pillaiyar koil street, Ammor post,

Wallaja taluk, Vellore dist, Tamil Nadu,

pin code: 632501.

Nationality : Indian

Passport No : M6440436

Validity Passport : 5/02/2015 to 04/02/2025

Date of Birth : 20-12-1982

Marital status : Married

Languages known : English, Tamil, Hindi

DECLARATION:

I hereby declare that the above furnished details are correct to the best of my knowledge and integrity.

Yours truly

Date:

S.V.RAVISANKAR

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