Food Safety Manager

SHAHBAZ SIMON

K&N’s Foods (Pvt.) Limited *-KM Raiwind Manga Road, Raiwind, Lahore. Pakistan

Cell # : +92-345-*******, 030*-*******

Office:+92-42-35395181-85/133

adlxq4@r.postjobfree.com

Professional Experience (Goals and Achievements)

Job Responsibilities

•

•June 2003 –To Date

•(K&N’s Foods Pvt. Ltd.)

•(Sr. Manager Production Further Processing)

•

K&N’s Foods (Pvt.) Limited has major share in poultry market of Pakistan in FROZEN category both in primary and value added (Further Processed) products. K&N's has integrated poultry business in Pakistan i.e, breeding farms, hatcheries, broiler farms, feed mill and poultry processing plant with excellent cold storage chain. Company is main supplier of KFC, McDonald, KCS (K&N’s Chicken Shops), Pizza Hut and a number of renowned restaurants of the country. Company is “HACCP” (Hazard Analysis Critical Control Point -an International Food Safety Management System), ISO and Halal certified.

Experience

I joined company in June 2003 an since then I have got six promotions.

•July 2015 to date as Sr. Production Manager Further Processing

•July 2012 to June 2015 as Production Manager Further Processing

•July 2010 to June 2012 as Assistant Manager Production in Further Processing

•July 2008 to June 2010 as Sr. Production Executive in Further Processing

•July 2007 to June 2008 as Production Executive in Further Processing

•July 2005 to June 2007 as Sr. Production Officer in Further Processing

•June 2003 to July 2005 as Production officer in Further Processing

•During my career I have achieved the following goals.

•Developed and trained a team of skilled and reliable professionals.

•Increased the production volumes by 100%

•Reduced thawing losses to great extent to increase profitability of the company.

•Reduced production cost by increasing productivity and decreasing wastages.

•Reduced packaging wastages by 50%.

•Developed and successfully implemented preventive maintenance frequency.

•Benchmarking for productivities and yields

•Standardized the procedures and documentation for getting the ISO certification for various modules.

• Increase the throughput per hour of machine by efficient planning and execution.

•Introduced traceability system and coding of products

•Layout preparation of extension work in meat preparation, vegetable preparation, cooking and forming area.

•MY JOB RESPONSIBILITIES include,

•Manage Further Processing Department comprising 700 staff with help of two Production Managers, Assistant Manager and other support staff.

•Production Planning: Keeping in view of sales and forecast and stock.

•Operations: To make sure that all the following operations are well managed in a way that production quality, quantity and productivity are maintained at set benchmarks.

•Batches Preparation

•Forming

•Cooking

•Packing

•Cleaning and CIP

•Productivity enhancement by first monitoring the work speed then laying out the benchmarks and then achieving them.

•Man Power Utilization: Manage, Organize and get desired results from a high caliber Team of professionals including more than 450 online working staff.

•Process Control: Data capturing, Statistical analysis, Trend reports and regular suggestions for improvements.

•(HACCP) Introduction, Standardization and Implementation of Hazard Analysis Critical Control Point (Comprehensive Food safety system)

•Food Safety and Quality Management, Implementation of Food safety and Quality Management systems with keeping on GMP’s

•Work Safety, Monitor the work safety committee team’s work. I have also written work safety guidelines for staff

•(ISO MODULES) Successful implementation of various ISO modules (9001 and 22000) and did all the related work for Further Processing like work instructions, Process flow diagrams, Standard operating Procedure and monitoring formats

•Costing, Product or Process cost keeping in view of labour, packaging, equipment cost and other associated cost like utilities. It is ensured that cost does not exceed the maximum limit and efforts to reduce cost.

•Yield and Waste control, Efforts for optimal yield and with minimal wastage on production line either by staff training or process change and with strict monitoring

•Scheduling Resources for production keeping in view of production planning like Ingredients, Packaging, manpower, equipment and coordination with other departments for prioritized requirement

•Cleaning and Sanitation, Monitoring the Cleaning and Sanitation of machines, equipment and area and selection of cleaning agents and sanitizer with required concentration

•Staff Training, On various subjects like Food safety, EHS, GMP’s, HACCP, ISO, Cleaning and Sanitation, Communication and other production matters. Training with set frequency for existing staff and thorough orientation for newly inducted staff

•Preventive maintenance planning of equipments

•Liaison with other departments like Primary Processing, Cold store, Quality Assurance, Engineering, Finance, Administration, Security and Supply chain for different issues

•Liaison with other companies for ingredients supply, products projection and for standardization of parameters and for a number of issues

•Documentation of weekly, monthly and annual Production and Process Control summaries for next year budgeting

•New Product Development Keeping in view the new customer requirement.

•New machinery incorporation and its commissioning for enhancing the productivity and quality of final product.

•Staff Appraisal Staff performance contract preparation and evaluation on monthly, quarterly and annual basis

Education

•2000-2002 Institute of Food Science & Tech. Univ. of Agri. Faisalabad

•M.Sc. (Hons) Food Technology.

•Major subjects Included Food Analysis Techniques, Poultry, Egg & Fish Processing, Processing of Fruits and Vegetables, Physiology and Biochemistry of Nutrition, Unit Operations in Food Industry, Food Microbiology, and Cereal Technology.

•Conducted M.Sc. research on Studies of the suitability of different Mango varieties for ready to serve mango drink.

•1996-2000 University of Agriculture Faisalabad

•B.Sc. (Hons) Food Technology

•Major Subjects included food Biochemistry, Milk Processing, Sugar Technology, Cereal Technology, Food Additives and Beverages Technology.

•Studied 3 Courses regarding the Unit Operations and Mechanics of processing in Food industry

Professional Training & Short Courses

•Shezan International Lahore, 2 months training, went through all operation of fruits processing like mango drink preparation, Jam, Jellies, Marmalades, Pickles and Preserves processing. Also went through rigorous training in quality assurance and laboratory for quality system understanding and chemical and microbial analysis of products.

•Quality & Productivity Improvement 3 Days Training on Quality and Productivity improvement through benchmarking organized by Lahore Chamber of Commerce and Industries.

•Training on Food Safety and Quality Systems I have conducted courses organized by Moody International at Lahore Chamber of Commerce and Industry for ISO-22000, GTP (Good Trading Practices), IFS (International Foods Standards) and Halal Food certification.

•Training on six sigma and lean manufacturing Customized training for K&N’s staff

•Training on Occupation Health Safety and Environment at Centre for improving working Condition, Directorate of Labour welfare, Lahore.

•Civil Defence course organized by Civil defence department

Technical Skills

TECHNICAL SKILLS:

•Hands on experience in Poultry Primary Processing and Further Processing. Familiar and fully conversant with all chicken products i.e., Raw and Processed.

•Capable of machinery operation and understanding of different brands machines and equipments for different operation like meat cutting, chopping, grinding, vacuum mixing, forming, Predusting, battering, Breading, frying, packing and freezing (IQF and blast freezer).

• Good knowledge of spices range

•Documentation Knowledge and practical implementation and documentation for HACCP, ISO 9000-2008, YUM Food safety audits and other food safety audits.

•Knowledge of IPM (Integrated pest Management)

•Layout Practical knowledge for laying out of different processing areas

•Communication Excellent verbal and written communication skills

Computer Skills

•Excellent skills in working with Microsoft Office Applications especially in Excel, Word, Power Point and Out Look Express.

•Internet Explorer

Personal Information

•N.I.C Number: 35202-2095068-9

•Marital Status: Married

•E-Mail Address:adlxq4@r.postjobfree.com, adlxq4@r.postjobfree.com

•Skype ID: Shahbaz.simon,

•WhatsApp. +92-300-*******

•Religion: Christianity

Interests & Activities

•Participated in Gold Jubilee Quiz competition at university and won first prize in individual and team category.

•Participated in Quiz competition held at PTV in Inter College Quiz program

•Very Good General knowledge about world, sports, religion and Science

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