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Josy Joseph +919*********

E&I QA / QC Engineer / Lead ATEX Inspector Kottayam, India

Senior Electrical & Instrumentation QA/QC Inspector and ATEX Inspector having 21 years of significant experience in green field & brown field project of Oil and Gas industry having virtuous knowledge in project management, QA / QC, EX Inspection, construction, pre-commissioning and commissioning of various LV / HV electrical power distribution systems, Instrumentation & control systems, fire & gas, telecommunication & networking system associated with large scale topside fabrication project & onshore stations.

SKILLS :

WORK EXPERIENCE :

Lead ATEX Inspector

JV Gas ( BP / Sonatrach / Equinor ) Inamenas Gas Plant Algeria

08/2015 – 09/2020

Achievements / Tasks :

Attending daily progress meetings with Inamenas Management in order to report on ATEX issues and associated procurement activities.

Lead the ATEX team responsible for Hazardous equipment’s inspection and repair.

Overseeing the procurement of replacement materials, required tools and equipment’s to clear all ATEX certified punch list items.

Review the ATEX equipment database and prepare the summary of the critical ( EXC ) defects of the equipment.

Conducting the detail, close and visual inspections of equipment and carry out repair work as per ATEX norms and IEC 60079 standards. Selection of equipments / apparatus which consists of Exd, Exe, Exia, Exib, Exn, Exm, Exp and Ex mixed type equipment in hazardous areas to ensure that certified equipments has been installed as per the detailed design, IEC standards and in accordance with its ATEX certification (including special conditions of use ).

Developing register of E&I equipment’s located in hazardous area location.

Manage permit to work and LT Electrical Isolation within plant when required.

Actively participate in training and development of national technicians.

Assist Technical authority for site survey, site queries and MOC preparation.

Inspection of E&I inhouse projects construction when and where required.

Conducting Safety toolbox talks and reporting synergy reports when required.

QA /QC Ex Inspector ( E&I )

Maersk Oil Qatar ( MOQ ) Seconded by Velosi Qatar for Al-Shaheen Offshore

01/2013 – 08/2015

Achievements / Tasks :

Inspection of HV/LV switchgears right from Material Inspection, Preservation, Installation, SAT, pre-commissioning & commissioning, Including VCB, ACB, CT, VT, MCCB, Protection relays, Bus Bars etc.

Inspection of HT/LT cable installation, splicing, glanding and termination, pre-commissioning & commissioning.

Inspection of HV/LV Transformers right from Material Inspection, preservation, Installation, SAT, pre-commissioning & commissioning, Including CT, PT, Relays etc.

Review E&I contractors and suppliers completion files, third party inspection report, factory acceptance test report for accuracy and adequacy.

Lead E&I QC Inspection Engineer (certification agency)

Dragon Oil, Turkumenistan Seconded by RINA Inspection Italia

03/2011 – 12/2012

Achievements / Tasks :

Liaise with DOTL and contractor quality personnel as focal point from TPI / CA inspection department.

Implementation of project quality policy on projects, controlling, issuing and close out of NCR, CAR and surveillance reports from various discipline inspectors.

Involved Inspection of E&I Field Equipment’s, F&G equipment’s, PAGA system including CCTV systems right from Material Inspection, Calibration, Installation, pre-commissioning & commissioning.

Inspection of UPS System, Batteries along with all cabling, Installation Inspection, Site acceptance test and commissioning etc.

Instrument plant integrity Inspector ( shutdown )

Advanced petrochemicals, Saudi Arabia, Seconded by ATCO services

04/2012 – 05/2012

Achievements / Tasks:

Witness the calibration and overhauling of control valves and On-off valves at third party testing Centre during the plant shutdown.

Field survey at plant for the integrity improvement from Electrical equipments and methods of installation, operation and suggest recommendation.

To verify and certify the reinstating valves at position according to P&ID and piping drawings.

E&I QC Inspector (PID)

Saudi Aramco Seconded by Velosi Saudi Arabia for Manifa project

06/2010 – 03/2011

Achievements / Tasks :

Review and approval of contractor submitted project quality procedures ( PQP ) and inspection test plans ( ITP ).

Review E&I vendor package, technical bid, technical data sheet, table of compliance ( TOC ) prior to issue purchase order ( PO ) as per project specifications.

Review E&I contractors and suppliers completion files, third party inspection report, factory acceptance test report for accuracy and adequacy.

Liaise with electrical and instrumentation proponents and PMT’s ( engineers ) for technical queries.

Perform E&I construction assessment, quality focus assessment and quality audits in contractor and subcontractor offices, sites, shops etc.

Client QA / QC Inspector (E&I, Telecom)

Maersk Oil Qatar (MOQ) Seconded by Brunel Energy for FDP 2005 Offshore hook up

10/2009 – 04/2010

Achievements / Tasks :

Monitoring the performance of the fabrication’s contractor with respect to Jacket & Deck ( E&I ) fabrications both of Onshore and Offshore locations, responsible for ensuring that the Jacket & Decks are fabricated & constructed fully in accordance with contractual requirement.

Direct supervision and quality control during construction and installation of the part of the plant under discipline responsibility. This relates to instrument/ electrical, telecom, F&G and HVAC activities.

Perform site acceptance test ( SAT ), Onshore & Offshore installations supervisions, inspections, conducting walk through by individual systems and generating punch lists as per the project specifications.

Pre start, performed / verified installation & visual at tie receiving instrument installation, emergency shut down system, process control system, fire & gas detector, system fuel gas, water disposal, inert gas chemical injection, Emergency diesel fuel installation, remote terminal unit ( RTU ), link cable / optic cable, telecom cable system, HVAC system, CCTV system, air compressor Atlas Copco, N2 generator set & ESD equipment system in DCS system. Also monitoring & supervising that all instrument mounting, calibration, setting value bench set stroking for many kinds of control valves, transmitters, controllers, switches and test fire alarm system, indicator & either based on the specifications and data of the equipment. Also, to verify the DCS room Siemens and ABB, PT.E. For each of the graphic, each control group, each of the trend group conducting loop test, sequence test, trouble shooting of instrument failure on the logic diagram and loop diagram.

To make sure that all QC documents submitted by the contractor are reviewed and signed daily by him and to verify the QC final dossier and as a built drawing and test packages of the plant.

Understand various engineering procedure, industrial codes, engineering standards, material system specifications, forms and data sheets, test procedures, standards related to intrinsically safe systems and electrical systems for instrumentation [NEC(NFPA-70), IEC, ISA, IEEE, NEMA, API, BS, ANSI, DEP etc.]

Client QA / QC Inspector ( E&I )

Maersk Oil Qatar ( MOQ ) Seconded by Brunel India for FDP 2005 Top side Construction

04/2008 – 10/2009

Achievements / Tasks :

Issue of NCR ( Non-Conformance Report ) and verifying the corrective actions in conformance with client standards and specifications prior to clearing the NCR or site instructions.

Functional test of F&G detectors, fire dampers, shut off damper and deluge valves, testing and charge up of normal and emergency lighting systems, PA /GA speaker system, telecommunication system, navigational aid system, bird desperation system, aviation warning system and F&G system.

Installation of HV and MV cables, glanding and termination, cable jointing and HI power testing.

Testing involved for CT, PT, CBCT, MCCB, thermal overload relays, earth leakage relays, breaker test, schematic test, protection relays, bus bar torque test, doctor test and high voltage test.

Installation and testing of fusible loop system, Deluge water system, CCTV system etc.

Installation and pre commissioning of field motors, pumps and motor operated valves etc.

Inspection and verification of receipt of materials and equipments in the yard, cross checking the records which are prepared by main contractor.

FAT ( Factory Acceptance Test ) for Rosemount RS3 DCS system in factory, Siemens SCADA system, etc.

QA / QC Inspector ( E&I ) / Telecom

Snamprogetti SPA. For GOSP 1, 2, 3, 4 & WIP Project Khurais, Saudi Arabia

05/2007 – 03/2008

Achievements / Tasks :

Preparation of project quality procedures ( PQP ), Inspection Test Plans ( ITP ) and method statements.

Preparations of equipment preservation log & controlling the activities through proper sections.

Check for the quality of the material in conformance with the specification requirements and BOM. ( Material Receiving inspection – instruments, cables, SS tubes, junction boxes, marshalling panels, system cabinets- DCS, ESD, F&G, VSD, IRP, PDC and Engineering stations)

Preparation & clearing of punch list with client representative.

Maintaining the records as per the standard QA record procedure.

Telecom OSP and ISP duct bank inspections. FOC cable laying and testing, inspection for conduit installation in buildings, telecom instruments installation verifications etc.

Participation during Internal Quality Audits, Co-ordinate with pre-commissioning and commissioning activities including loop test of all the DCS, ESD and F&G loops.

Sr. QA / QC Inspector ( E&I )

Kharafi National ( MNC ) Kuwait Oil Company, Burgan, KUWAIT

06/2006 – 04/2007

Achievements / Tasks :

Preparation of instrument’s system Index with reference to the system Mark-Up P&ID and system Mark-Up cable block diagram for final dossier submission.

Monitor site construction, commissioning and related activities.

Control, management and execution of all specified inspection activities as per Inspection / Test plan, KOC specifications and AMEC DEP.

Responsible for execution and monitoring of approved QA / QC Quality plan in the field of electrical and instrumentation activities.

QA / QC Inspector ( E&I )

House of trade & Engineering Consultants Kuwait Oil Company, Burgan & Magwa, Kuwait

03/2004 – 04/2006

Achievements / Tasks :

Preparation of project quality procedures ( PQP ), Inspection Test Plans ( ITP ) and method statements.

Interpretation and applications of electrical and instrumentation engineering Schematics, plans, isometrics, assembly drawings, P&ID and instrument loop diagrams.

Interacting with KOC Third Party Inspectors and engineering on daily basis.

Conduct vendor inspection of equipment prior to delivery to the site.

Coordinate with engineering, client and sub-contractors representative on daily basis to resolve any quality problems or issues.

Instrument Inspector

Al-Meer Technical Services ( EPC ) KNPC Shuiba Refinery, Kuwait

12/2002 – 01/2004

Achievements / Tasks :

Inspecting & maintaining calibration records of measuring and test equipment.

Rectification action plan for generated punch list and NCR.

Attending daily meetings with site management and construction representatives to review quality monitoring.

Final handover of all documents to client and company including closing of all punch list items.

Instrument Supervisor

Doosan Heavy Industries Korea ( MNC ) MEW, Al-Zour Power project, Kuwait

03/2001 – 11/2002

Achievements / Tasks :

Lead sub-contractors at a supervisory level.

Ensuring the risk assessment and permit requirement.

AFC drawing preparation, evaluation, planning and scheduling.

Instrument calibration, FAT for RS3 DCS system.

Cable laying, glanding, termination, Earthing installation, lighting works, cathodic protection et.

Instrumentation Foreman

Consolidated Contractors Company ( MNC ) Adnoc OGD II, Habshan, UAE

04/2000 – 12/2000

Instrumentation Foreman

Consolidated Contractors Company ( MNC ) Ruwais Refinery Expansion, Ruwais, UAE

10/1998 – 03/2000

Instrumentation Charge Hand

Consolidated Contractors company ( MNC ) ARAMCO, GOSP, Shoiba, Saudi Arabia

04/1998 – 10/1998

Achievements / Tasks :

Control panel erection, junction boxes, instruments installation.

Conduit & cable tray works, tubing airline installation.

Hydro testing of impulse line and leak test for airline.

Field change notification for changes from AFC drawings.

CERTIFICATION :

Holder of Valid CompeX ( refresher ) – EX01, EX02, EX03 & EX04 – Certified from JTL UK ( valid until 2023 ).

Holder of valid TBOSIET and H2S awareness certification.

Project approved Instrument, Electrical & Telecom inspector from Saudi ARAMCO ( SAP No: 70012525 ).

Valid PA ( permit authority ) and Authorized Electrical Person ( AEP ) for BP projects.

OSHA 510 Course successfully completed from ARAMCO Training Centre Saudi Arabia.

Diploma in Industrial Automation from Prolific systems New Delhi ( DCS, PLC & SCADA ).

Training course attended in Safety valves & Control valves conducted by Fisher & Crosby.

Training on calibration of Electrical and Electronic measuring instruments from MSI Chennai.

Training completed for small bore tubing conducted by Swagelok.

ACADEMIC QUALIFICATIONS :

3 Year Diploma in Electrical Engineering ( 1993-1996 ).

Certificate Diploma in Process Instrumentation ( 1992-1993 ).

Languages Known : English, Arabic, Hindi, Tamil & Malayalam.

JOSY JOSEPH

FGS

UL

IEC

PLC

ESD

DCS

SAP

ATEX

MS-Office

IEEE

NFPA-70

MS-Project

NEMA

API

NEC

Commissioning

Pre-Commissioning

Engineering

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