GURUPADA MAITY

Engineer – Mechanical Component GE Power India Ltd.

adluf9@r.postjobfree.com +91-983******* linkedin.com/in/gurupada-maity-83190515/

SKILLS

Expert in manufacturing processes & material take-off

Expert in PFMEA risk & MOC analysis

Excelling in Boiler Pressure Parts detail engineering

Proficient in LEAN Six Sigma methodologies

Driving & evaluating KAIZEN projects for Cost Reduction

Driving ACTION WORKOUT for manufacturing process improvement

TOOLS

AutoCAD, iGEMS, Enovia PLM, SAP, Most 2D

ACHIEVEMENTS

Winner in 38th National CII KAIZEN competition

Runner up in 15th National CII Champions Trophy

EDUCATION

B.Tech (Mech), Rajasthan Vidyapeeth University, Udaipur, 2011

Diploma (Mech), A.P.C. Roy Polytechnic, Jadavpur, 2008

TRAININGS

LEAN Six Sigma Yellow Belt, GE, 2020

PERSONAL

Age: 36

Married

HIGHLIGHTS

Single point of contact for all Customer issues at execution stage

Implemented an automated Engg. & Manu. Design System at Durgapur Factory

Driving Re-engineering projects for oOEM design to increase boiler performance

Worked as Liaison Engineer in China for a CFB & a Supercritical boiler project

PFMEA/MOC/Lean Six Sigma Projects

Used various Lean Tools (PFMEA, Yamazumi Chart, SWCS, Kaizen) to reduce a total of 1527 hours at Element Shop to decrease the lead time by 20% and increase the profitability for the service market

Lead a LAWO to enhance the productivity of Element Shop by 5% from 87% to 92% to cater the service market

Saved Rs. 14.4 Lakhs for 3 units by utilizing received length of tube, reduced 2880 cuts of SS tube out of 3472 cuts to make coil of RH-01_Barh-I

Saved Rs. 12.2 Lakhs for 2 units by increasing bend radius for LTRH Banks of Patratu, reduced PFHT scope

Optimizing raw material & adjusting design parameters to reduce fabrication activities and reducing fabrication lead time

Mitigate revisions of SA 213 T23 tube requirements in some Back-pass circuits of Patratu Project, which is under WIP at supplier end with 400MT tube by keeping original cut length to avoid financial impact of Rs. 7 Cr.

Improve project margin by Rs.7.5 lakh for WBPDCL Bandel & Kolaghat Reheater coils, by changing material grade from SA 182 F22 to SA 217 WC9 after technical evaluation

Improve project margin by Rs. 8 lakhs for WBPDCL Kolaghat & Bandel RH coils by eliminating site welding attachments after assessed by customer at their end by keeping the same order value

WORK EXPERIENCE

Engineer – Mechanical Component Nov’15 - Present GE, Durgapur

Providing feedback in RFQ’s by calculating boiler weight & comparing with material handling capacity of shop floor & shipment facilities

Executing engineering by calculating pressure parts of boiler as per ASME & IBR design

Developing critical components like Spiral Panels, Elements including material optimization along with machine program (Bend Manifest for System Bender) and proven expertise in working with First Supercritical Boiler

Consulting the manufacturing process function for Material Take Off for all Tubular products

Process troubleshooting at shopfloor and provide engineering approval of extra Butt Joints

Dispositioning of internal NCR for multiple Pressure Parts manufacturing

Contributed in FGD Ti Outlet Duct by doing 3P and created the manufacturing process

Made nominal changes to the job to facilitate fabrication of most LTRH banks to run System Bender efficiently along with modified manifest for all the contracts.

Provided detailed work instructions, material replacement & welding profile details for multiple projects

Design Engineer Jul’08 - Oct’15 Alstom, Durgapur

Created ordering information of primary & secondary raw material for fabrication of boiler pressure parts

Spearheaded entire design & engineering activities for Boilers projects fleet

Analyzing all boiler attachments in scope as per Design Standard, Standard Drawing & contract specific input drawings from US & Europe to provide input for manufacturing drawings

Generated drawings of Wind Box arrangement & detailing, Tube bend data sheet preparation, isometric drawings of Tube, Spiral Wall drawings, arrangement & detailing of various openings (Observation Door, Acoustic Steam Leak Detector, Wall Blower)

Ensuring conformance to the quality specifications by applying defined quality procedures

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