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Design Engineer Quality

Location:
Chennai, Tamil Nadu, India
Posted:
April 20, 2021

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Resume:

SASIKUMAR SOLAIRAJ

Manufacturing Engineer

950******* adltln@r.postjobfree.com

17A/34ForestRoad 8th Cross Street,

Theni -625531. TamilNadu.

EXPERIENCE EDUCATION

1. Quality Engineer

IDEAL AUTOMATION

B.E

(Production Engineering)

2016 - 2017 Coimbatore JJ COLLEGE OF ENGINEERING.

Hands on experience in VMC and CNC Machines.

Support to Develop Process Plan for the Machining Process. Preparation and review QA Matrix for the assembly process for any changes in PFD to identify the source of product defects and eliminate it through Implementation of Poke-Yoke

.

2011 - 2015

HSC

NSHSS

2011

Trichy

Establishing measurement system for both manufacturing and Assembly areas daily review of Line and final inspection reports 2. Junior Engineer

ALLYGROW TECHNOLOGIES

2017 - 2021 on site deputed in Caterpillar EDC-I, Chennai

Having 4 Years experience in Engine Virtual Audit Team

(VDRA) in Engine 3D model virtual validation on various Caterpillar NPI

SSLC

NSHSS

2009

LANGUAGES

And CPI engines built IPSD & LPSD Caterpillar facilities.

VDRA: Virtual Design Reviews and Audits (VDRA) enable identification of design errors early in the New Product Introduction

(NPI) process, well before production release, thus significantly reducing engineering changes.

Exposures in Team Center, Vis-Mockup

Change Tracking System (CTS), Pricelist Change Notice (PLCN) Draft validation.

Pricing Arrangement Change Notice (PACN) revising Process.

Compatibility matrix Validation.

JOB PROFILE

Virtual Validation for various platforms of engines and its components before real-time assembly using Team center Vismockup & Pro-e to focus on design, assembly, serviceability, safety by doing geometry fit up checks, operator ergonomics checks.

Created assembly sequence and manufacturing BOM (MBOM) using Vis mockup software to reduce manufacturing lead time.

Preparing 3D Engine model structure with respect to BOM.

Validate assembly sequence operations and perform Virtual Build and review aspects such as Assembly Difficulty of the Components & Tool Reachability, Fixture.

Review the Captured issues with Design engineer based on the Issues severity

Validating on BOM Correction work and Engineering Model Issues to rectify issues.

ENGLISH

TAMIL

TELUNGU

ACHIEVEMENTS

Perseverance

Recognized as Best Virtual Audit team

from LAYFETTE (LPSD) for supporting in

the timeline & achieved zero defect in

NPI projects in 3D model to Iron built on

LARGE ENGINES & SMALL ENGINES

Engineering Design

Software’s:

VisMockup 12.1

Auto-CAD

SIGNIFICANT PROJECTS:

DTO (Design to Order) Custom configured engines.

Engines that are created based on Configuration engineer’s BOM consist to validate a new set of application or platform to roll out in future.

Validating groups to analyze the virtual issues of design for Interference, Open ports, compatibility, safety, serviceability, and BOM accuracy.

Producing the Pictorial Documentation to Process partner & Reviewing based on severity of issue captured on basis of A – B – C – A’

Captured issues are uploaded in Design collaboration center to assign to Design engineer to validate the captured issue. (Design engineer will solve the issues)

Re-validation on Issues that are captured after

Modification/changes from design engineer.

ESO (Engine Shipment Order)

Engines that are made for customer based on

customer requirement on Platform /application / Power/ Fuel type.

E-Model is created on based on BOM consist and Validating groups to analyze the virtual issues of design for interference, Open ports, compatibility, safety, serviceability, and BOM accuracy.

Producing the Output in Slides to Process partner & Reviewing on severity of issue captured on basis of A – B – C – A’

Captured issues are uploaded in Design collaboration center to assign to Design engineer to validate the captured issue. (Design engineer will solve the issues)

Re-validation on Issues that are captured

after modification/changes from design engineer.

ESO is done 45days prior to BOL (Build on Line) date, as the captured issues need to solve by the design engineer. So that the assembly line shouldn’t be stopped for any of reason. PRICELIST

Pricelist is the process that are done as a NPI Program in specific application/platform

To avoid the assembly compatibility issue, overlap of groups, missed groups & application compatibility issues.

This is done with including all engine groups that goes with a specific application & validating based on their usage or requirement.

This is validated with producing a compatibility excel validation. That is produced as final output with issue slides that are useful for configuration engineer in placing the future orders without missing any parts or calling out non-compatible groups.

Facilities supported for Caterpillar:

Lafayette - LPSD

Tianjin - EPD

Moss vile – IPSD

Personal Attributes:

Ability to sustain hard work, punctuality and determination. Positive Thinking & Good Team Player.

Self-confidence & Time management.

Willingness in learning new technologies

Quick learner.

Personal Profile:

Name : Sasikumar Solairaj

Date of Birth : 11th of June 1994

Father’s Name : Solairaj

Mother’s Name : S.Vimala

Gender : Male

Marital Status : Single

Nationality : Indian

Hobbies : Cricket and Listening to Music

Declaration

I hereby declare that the above information’s are correct and true to the best of my knowledge and belief. Place: Chennai

Date: 17.03.2021 (Sasikumar Solairaj)



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