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Plastic, Sheet Metal, GD&T,PPAP

Location:
Salem, Tamil Nadu, India
Posted:
April 16, 2021

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Resume:

Muthukumar A

• Chennai • Mobile: +91-703******* • Email: adlqgb@r.postjobfree.com

SUMMARY OF EXPERIENCE

• 10+ years of experience in design and product development for engineering service and OEM industries.

• Experienced in 3D modelling and detailing in Pro/E, GD&T

• Experienced in PDMTools (Creo&Intralink 3.4).

• Experienced in designing of Electro mechanical, Paper converting machine & Automobiles components.

• Knowledge in Plastic Moulding & sheet metal process.

• Involved in Quality control through PPAP process to ATM machine’s plastic, sheet metal Parts.

• Trained new joiners on quality tools, capability study and basic design concepts EDUCATIONAL QUALIFICATION

B.E. (Mechanical) from PSG College of Technology.(2001-2005) CAD SOFTWARE PROFICIENCY

• Proficient in the application of CAD software

o Pro/E Creo (Modelling and drafting)

o AutoCAD 2007

• PDM software:

o Wind-chill 9.0.

o Intralink 3.4

• Quality tools:

o Minitab

PROFESSIONAL SKILLS:

• PPAP (Production part approval) Process: Verification of Control plan, dimension reportswith6 sigma approach of Process capability study (Cp, CpK,) and material certificates.

• Pareto and cause and effect analysis done for defects and drive CAPA action plan at supplier end.

• Supplier Performance analysis per PPM criteria.

• Drawing review as per standard ASME Y14.5.

Muthukumar A

• Chennai • Mobile: +91-703******* • Email: adlqgb@r.postjobfree.com

• Good knowledge in metrology (CMM, FARO, Optical profile meter) and material standards.

• Exposure to PFD, PFMEA and Control plan document for plastic and sheet metal parts.

• Good knowledge in GD&T and stack up calculation. Profile Summary in Aravind ceramics pvt ltd

Designation: Quality Supervisor & Sale coordinator Duration : Sep 2019 – Till date

• Goods receipt checking (Quality and quantity).

• Goods Stock maintenance per fast-moving and FIFO method.

• Coordination with buyer for purchase order.

• Coordination with dealers and Marketing persons for order receipt and delivery.

• Goods delivery checking (Quality and quantity).

• Weekly Sales report preparation and present to Director.

• Weekly Stock report maintenance.

• Return goods maintenance.

• Customer complaint service.

• Sample display board set up for showroom.

• Coordination for Scrap segregation.

Profile Summary in Wipro

Customer: Oshkosh Global (USA)

Designation: Project engineer

Duration : Nov 2014 – Sep 2019

• Level 2 PPAP Review for heavy machinery components (Boom lift-Sheet metals, plastics, Hose, Cylinders, casting parts) of our client.

• Supplier performance analysis.

• CQR (Commodity quality report) preparation for critical parts..

• Review plastic, sheet metal commodities level 3 process documents (PFD,PFMEA, Control plan).

• Train new supplier about PPAP process.

• Drawing review per ASME Y14.5 including stack up calculation. Muthukumar A

• Chennai • Mobile: +91-703******* • Email: adlqgb@r.postjobfree.com

• Review the component designs in compliance with engineering principles, customer requirements and related specifications.

• Resource planning and resource allocations for project daily tasks. Profile Summary in NCR

Designation: Sr. PPAP analysis engineer

Duration : Dec 2011 –Oct 2014

• Responsible for Parts quality (Commodities : Plastic, Sheet metal )

• Executed currency dispenser critical parts PPAP process (Including PFD,PFMEA, Control plan)

• Created PPAP process to other programs as per AIAG manual and owned the process.

• Supplier Process &tool audit and MSA

• Engagement with engineering while new product introduction stage.

• Audited supplier’s injection moulding process and tool.

• Verify process parameters settings to meet critical to quality.

• Define critical and key process characteristics and sample plan at supplier’s production line.

• Review control plan, control chart periodically for in process quality control.

• Drive 8D, root cause analysis for problem solving.

• Updated 3D models for legacy Dispenser module critical parts as per current tool condition Profile summary in QuEST

Designation: Sr. Design Engineer

Duration : Feb 2008-Nov 2011

Responsibilities:

• Co-ordinate with customer to understand Design need.

• Deliver 3D models and drawings to Customer

• Verification of Design & drawing created by Junior engineers

• Mentoring new joiner on project requirement.

PROMINENT PROJECTS

• Redesign of Oil & Gas control Systems:

Muthukumar A

• Chennai • Mobile: +91-703******* • Email: adlqgb@r.postjobfree.com Customer: GE vetco (UK)

Developed Alterations in Subsea Distribution Units and Umbilical Termination Units.

Created 3D model and drawing as per customer layout design

• Design support to Braking systems:

Customer: Jacobs Vehicle systems (US)

Developed Braking system layout as per customer requirement.

From lay out design Detailed drawing and 3D models of braking system components ( i.e. Casting, machining, subassembly models) are delivered .

ECN update for design change.

• Metric Design for Paper converting machine:

Customer: Davis Standard(US)

Migration of imperial standard machines to metric.

Re design of machine for Metric standard in Auto CAD.

Selection of Material, purchase parts and standard parts with regard to availability in South East Asia.

Drafting part drawings with GD&T symbols, Surface roughness, welding symbols as per the ISO Standards.

On site project was executed in US along with customer.

• Electrical Equipment 3D Design

Customer: Siemens (Germany)

Conversion of 2D to 3D models of sub-station equipment

Detailed drawing with dimensioning of equipment using drafting tool

Sub station layout designed with electrical engineer co-ordination . Profile summary in WeP Peripherals Ltd, Mysore

Responsibility:

• Measurement and validation of samples at proto type stage

• Bill of material preparation

• Product validation during pilot lotstage

• Supplier process audit

Muthukumar A

• Chennai • Mobile: +91-703******* • Email: adlqgb@r.postjobfree.com

• Fixture Design and development

• Internal audit of production process

PROJECTinWep Peripherals Ltd, Mysore

Designation: Sr. Specialist

Duration : July 2005 – Feb 2008

• Design & Development of print head for Dot Matrix Printer:

Indigenous product design & development for Dot-matrix Print heads.

Validating samples with respect to functional & assembly aspects.

Cp, CpK calculation for Critical dimensions.

Design of fixture with Pokayoke concept for ease assembly operation.

Preparation of Work instruction sheet along with production supervisor at new product launches stage.

Preparation of Bill of Material.

I here by declare that the information furnished above is true to the best of my knowledge. Date:

Place:-

A.Muthukumar



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