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QA/QC inspector,Welding inspector, NDT (ASNT level II)

Location:
Pune, Maharashtra, India
Salary:
10LPA
Posted:
April 14, 2021

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Resume:

CURRICULUM VITAE

V.N.Prasanna Kumar

Designation: Asst. Manager QA/QC

Department: Quality control

Qualification: CSWIP 3.1 (Welding Inspector) and NDT level II

IGEMA INDIA PVT LTD

E-MAIL: adln4y@r.postjobfree.com

Skype ID: vnprasannakumar

Ph.no:+91-950*******

Career Objective:

To pursue a growth-oriented career with a progressive organization that can give a scope to apply my knowledge and skills, in tune with the latest trends and be a part of the team that dynamically works towards the growth of the organization.

About Myself

10+ years’ experience in QA/QC activities, which involved in,

Studying Engineering drawings, Preparing-WPS, PQR, QAP.

Inspecting- Inward materials (Carbon, Alloy, Stainless steels) Plates, Pipes, Flanges, Pipe Fittings, Forgings.

Exposure to Heat treatment specifications (Carbon, High/Low Alloy, SS materials)

Experience on Stage wise Inspection of Heat Exchanger/Boilers and Structural Inspection.

Understanding the concepts of different welding techniques like SMAW, GTAW, GMAW, FCAW and Non-destructive examination of welds like VT, RT, PT, UT, MPT

Good Knowledge of National and International codes like ASME Section – I, Section II A, Section – V, Section – VIII Div – I, Section – IX and Standards ASME B16.5, B16.9, B16.11, B16.20 and National code IBR – 1950.

Good experience on quality determination of welding for various metals like Carbon, High/Low Alloy and Stainless steels.

Good experience on using instruments like measuring Vernier calipers, Micrometer, Bore gauge, Bevel protractor, Profile gauge, Cam gauge etc. Good exposure on devices like Borescope & PMI Machine (Positive Material Identification), etc.

Experience on Evaluating the New Vendors/Supplier by Regular Auditing.

Professional Qualifications:

Certified Welding Inspector CSWIP 3.1(Certificate No.:292138)

ASNT Level-II in UT (Certificate No.: PSMNI/UT/12/122)

ASNT Level-II in RT (Certificate No.: PSMNI/UT/12/058)

ASNT Level-II in PT (Certificate No.: PSMNI/PT/12/083)

ASNT Level-II in MPT (Certificate No.: PSMNI/MT/12/082)

ASNT Level-II in VT (Certificate No.: 9005-073)

Achievements:

Successfully faced and cleared ASME audit 2014 and 2017 as QC Engineer and Inward QC Engineer.

Summary of Responsibilities during my Experience:

QA Activities:

Studying the customer specifications/code requirements before start of the job, identify the critical activities and formulating new SOP’s.

Making ITP/QCP for the Manufacturing items.

Worked on Customer complaint and make efforts to close the same.

Good exposure on measuring instruments and keep updating them for calibration.

Evaluating the vendors at supplier works by regular auditing and making performance

rating report.

QC Activities:

Stage / Final inspections like Long seam fit up, Circumferential seam fit up, Shell to nozzles fit up, Orientation of Shell nozzle Opening marking, Header opening marking, Trial Assembly, Inspection of Piping Components.

Monitoring of each product on the basis of relevant Quality control Plan as it passes through manufacturing process to verify compliance with code requirements and to timely execution of production.

Raising NC for deviate items and make efforts to closing the same.

Making PQR and WPS as per Project requirement and qualifying the welder.

Making welders performance and continuation sheet.

Inspection of Tube-to-Tube sheet expansion in Boiler, Condensers, Heat Exchangers Economizers etc.,

Witnessing Hydrostatic test, Pneumatic test and other Quality Assurance Tests.

Inspection of layouts, first off trial bends and Production bends.

Close monitoring the welders during welding.

Surface Preparation check after Sand Blasting, Grid Blasting and Painting.

Detecting various weld defects like LOP, Porosity, undercuts etc., and

Maintaining and Documenting all Stage wise Quality inspection reports in QMS/ISO formats.

Coordinating with Client /Third Party/Customer inspection agencies like Lloyds / TUV/ BV / CEIL /TECHNIP/ INTERTEK for their stage wise Witness points for production equipment’s as per applicable ITP/QCP.

Preparation and submission of Final documentation folders to the client.

As built the drawings after completion of equipments and submitting to Design Department.

Inward QC Stores Activities:

Inspecting the Raw materials (Carbon, High/Low Alloy, Stainless steels) Plates, Pipes, Flanges, Pipe Fittings, Forgings as per PTS/Code of Construction and making the Inspection report for the same.

Inspecting and witnessing the tests at Vendor/supplier works for fabricated job works like Shell rolling, Dished end forming, Casings, Ducting, Machining items, Structural works etc., Generating the Inspection report / Release note for clearance of material to Production / Dispatch as per applicable same to be offer to TPI/Client at vendor works

Work Experience:

Name of the concern : M/S IGEMA India Pvt ltd, Pune, Maharashtra.

Designation: Asst. Manager QA/QC

Duration : 26th July 2019 to Present

Previous Working Employment : M/s Thermal Systems (HYD) pvt. ltd, Hyderabad,TS.

Designation: Senior Engineer QA/QC

Duration : 6th Sep 2010 to 25th July 2019

My Role : Assuring the Equipment from Inward Raw material stage to Dispatch Stage.

Material Knowledge

Carbon steels (SA 516 gr.70, SA 105, SA 106 gr.B, SA 234 WPB)-P1

Low alloy steels (SA 213 gr. T11, T12, T22 & SA 335 Gr P11, P12, P22)-P3 & P4

High Alloy steels (SA 213 gr T91, SA 335 gr P91)-P91

Stainless steels (SA 240 TP 304,316, SA 312 TP 304,316 etc.,)-P8

Educational Qualifications:

Completed B-Tech, Mechanical Engineer (2006-2010) with an aggregate of 75.5%

Completed Intermediate (M.P.C) (2004-06) with an aggregate of 90%

Completed S.S.C (2003-04) with an aggregate of 74.5%

Skills

QA/QC inspector

Welding inspector

Non-Destructive Testing (ASNT Level-II)

Computer Literacy:

MS-Word, Excel, Power point

Windows and Windows XP

Personal Profile:

Name : V.N.Prasanna Kumar

Father’s name : V.Subba Rao

Father’s occupation : Retired South central Railway employee

Date of birth : 02June 1989

Marital status : Married

Languages known : English, Hindi & Telugu

Nationality / Religion : Indian / Hindu

Passport Details

Passport No. : K7847696

Date of Expiry : 04 September 2022

Declaration:

I hereby declare that all the details furnished above are true up to the best of my knowledge.

Place :Pune,India With Regards

(V.N.Prasanna Kumar)



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