Sajid Hanif-QAQC Manager: Page * of *

SAJID HANIF- QAQC / QHSE Manager

Ajman, UAE

E:adlmi8@r.postjobfree.com

Call :+971-**-*******

+923********* (Whatsapp, MS TEAMS)

Profile Summary:

More than 15 years of work experience in petrochemical, oil & gas process equipment manufacturing and construction project QAQC Management and wide exposure to various aspects in contract management which includes HSE,Quality Assurance & Quality Control, Project Planning & Progress Measurement, Design & Engineering, Procurement, Construction, Pre Commissioning & Commissioning, Subcontract Management, Internal/External Audits.

Developing and preparation of contract specific QCP’s, HSE Plans, ITP’s & work procedures for respective activities.

Monitoring company’s and sub-contractors quality systems by conducting internal and external audits, reviewing the causes of non-conformances occurred and providing suitable solutions to it.

Ensuring design review, contract reviews, risk analysis and ensuring engineering closeout is adequately performed.

Responsible for preparation and revision of project quality plan, method statements and inspection & test plans (ITPs) in compliance with project requirements for further submitting it for client’s approval.

Arranging and monitoring all day-to-day quality inspection activities for each job orders through discipline Inspectors that the processes at all stages are carried out as per the contract specifications

,quality plans, customers specifications, international standard requirements.

Participating in management review, internal project review and clients weekly quality meetings.

Planning and conducting 2nd party audits of the contractor, subcontractor, and vendors.

Evaluate risks pertaining to scope and subsequent scope deviations, procurement of parts, materials and services and work closely with the risk and compliance designated person to ensure these risks are mitigated and managed.

Manage and oversee project quality to ensure compliance to codes, standards, regulations, equipment specific specifications, and QMS requirements.

Advancing quality achievement and performance improvement throughout the organization.

Managing the development and implementation of the QMS for planning, fabrication, and inspection, documentation, and operations activities.

Planning duties within the QA/QC staff and related work schedules;

Establishing service standards for end users (i.e., internal department or external customer);

Identifying and developing QA/QC personnel certification requirements and continuing education/training needs;

Providing leadership, mentorship, and direction of all QA/QC and HSE personnel.

Taking full responsibility for hold-point releases once all QMS functions have been completed and the equipment is ready to go into the next work stage.

Ensure supervision and Engineering evaluation of all NDT operations, including 3rd party subcontractors.

Identify and develop solutions to correct inspection function deficiencies.

Manage Operational processes, equipment, inspection and NDT personnel certification and QMS internal and external audits.

Well versed with codes & standards like ASME,API,ASTM,ANSI,AWS etc Sajid Hanif-QAQC Manager: Page 2 of 5

Complete knowledge of stamped boiler manufacturing QAQC requirements and ASME inspections required.

PROFESSIONAL EXPERIENCE

Oct'19 to Till Date

Techno-Star Electro Mechanical Contracting LLC, UAE- Quality Assurance &Control Manager Report to: Project Manager/CEO

Responsibilities:

Establish Project Quality team and organization, identify key procedures and monitor implementation.

Preparation of project quality plan with details on quality practices, resources and sequence of activities relevant to a particular contract/project.

Review /approve Quality Audit schedule for each project encompassing the specific project requirements.

Preparation of project quality plan with details on quality practices, resources and sequence of activities relevant to a particular contract/project.

Review /approve Quality Audit schedule for each project encompassing the specific project requirements.

Appraise vendor's capability to provide suitable product/service.

Convene pre-inspection meetings and approve inspection and test plan and procedures.

Ensure proper planning for inspection activities, preparation of all QAQC Related documents like ITPs, WPS/PQRs etc

Ensure availability of all necessary documents at inspection release and implement suitable corrective actions.

Maintain cordial relationship with Client Representative and ensure that client quality requirements are understood, agreed and fulfilled.

Ensure project KPI's are defined, measured, monitored and actions implemented for any identified gap.

Preparation of new project technical and commercial proposals as an additional responsibility

Dec’18 to Sep'19

ILF Consulting Engineer-(PMC), Abu Dhabi, QAQC/QHSE Manager Project: Sharjah Waste to Energy Project

Report to: Project Manager/General Manager

Responsibilities:

Review of contract documents for work scope and contract specification for the contract.

Review of tender documents and purchase specification for the contracts.

Involving engineering and procurement phases for review of company specification and purchase specification inputs.

Review of contractor documents, CQP, QCP, ITP, method statements, NDE procedures related with the projects.

Review proposed weld procedures, witness procedure qualification test welding, review parameters and test records, witnessing and review of NDT.

Attending pre-inspection meetings (PIM), stage inspections for project equipment’s and packages and factory acceptance tests (FAT).

Review of inspection reports from TPI’s for the inspection activities performed at package vendor facilities.

Review and approval of test packs and final documents for piping, structural fabrication and equipment manufacturing for boiler.

Planning and performing quality audits on contractor, subcontractor and vendors.

Raising non-conformance reports for the detected deficiency during inspection and surveillance checks.

Addressing the quality issue to the concerned project engineers and project managers.

Providing proper guidance to contractor for the enhancement of product quality.

Vendor document review and inspection for piping works,manifolds, skids (metering, analyzer, chemical) pressure vessels (production separators, knock out drums, H2S scavengers,) tanks

(production storage), heat exchangers, structural works, pipe line and flow lines. Sajid Hanif-QAQC Manager: Page 3 of 5

Witnessing of mechanical testing, corrosion tests, chemical analysis, Impact, hardness, HIC testing for PQRs, welds consumables, welder qualification tests.

Coordinate and support quality audit programs.

Develop project criticality rating for inspection and testing requirements.

Evaluate audit findings and implement appropriate corrective & preventive actions.

Responsible for effective implementation of all quality assurance activities to ensure compliance.

Investigate customer complaints and non-conformance issues.

Report quality performance metrics and trends to the management team, including major issues which could affect quality performance.

Identify training needs and organize training interventions to meet quality standards.

Provide management with QA status updates, feedback, and appropriate reporting on key responsibilities and objectives.

Manage HSE team for direct implementation of HSE programs, site safety tours, HSE weekly and monthly HSE meetings,HSE audits etc

Review of risk register, MS/TRA,CESMP,EIA etc

Development of leading and lagging indicators, safety campaigns, incident investigation reports.

Oct’13 to Dec’18

Trans Middle East General Contracting LLC, Abu Dhabi, QAQC/QHSE Manager Report to: General Manager

Worked as corporate QHSE Manager and QAQC Lead for site activities.

Developed an integrated management system for ISO 9001:2015, ISO 14001:2015, and OHSAS 18001:2007.

Management representative (MR) for corporate Quality department and all business related QHSE matters.

Performed 10 Man Days 1st and 2nd party audits

Developed site specific PQPs, HSE Plans, MS/TRA,ERP, ITPS,prepared WPS/PQRs for new projects,WPQs etc

Review scope of work for new projects, develop NDT scope /budgeting for BOQ and support to proposal department during new bid submission.

Projects Handled:

1) TAPCO-AGPS TAWEELAH Asia Power Company, PM / CM works –Abu Dhabi

Lead QAQC Engineer for all QAQC related matters during the planned shut downs of HRSG boilers, Distillers, desalination plants, STG,GTG etc

Planned audits for all contractors (DOOSAN BABCOCK, ANSALDO ENERGIA, SIEMENS, and ADYARD) during the major ATA.

Raised NCRs as appropriate,devise correction and corrective action, root cause analysis, FMEA etc

Attend daily site progress review meeting with AGPS management, consultants and contractors.

Review of all inspection reports, test packs, and site quality control 2) Hydrocracker Unit Revamping – TAKREER Ruwais Refinery –Abu Dhabi

Lead QAQC engineer during revamping of hydrocracker unit, liaison with all stakeholders for QAQC matters.

Welder Qualification (WPQ) test witness, preparation of inspection reports, hydro test reports,NDT reports etc

Preparation and implementation of project specific PQP. 3) Replacement of Acid Gas Knock Out Drum - HABSHAN GASCO –Abu Dhabi

Preparation of scope specific ITP for client approval

Preparation of all inspection documents for final submission to client. 4) Safe Rerouting for Safety Relief Valve- TAKREER RUWAIS REFINERY –Abu Dhabi

Preparation of scope related daily inspection reports for TUV 3rd party inspector approval.

Preparation of work completion dossier to INTECSA for ADNOC submission.

July’12 to June’13

EKL-engineering, Pakistan, Asstt. Manager QAQC

Projects:

DHAKNI OGDCL Sulfur Recovery Plant Erection / Commissioning Sajid Hanif-QAQC Manager: Page 4 of 5

Piping and Equipment Erection at IBRAHIM FIBRES Pvt Ltd. Report to: Project / Corporate QA QC Manager

Responsibilities

Assisted QAQC manager for the preparation and implementation of site specific Quality plans, ITPs, Welder qualification, scope review, involvement in bid documents’ preparation related to QAQC scope.

Preparation of WPS / PQR as needed for the ongoing projects.

Liaison with 3rd parties for NDT and mechanical testing requirements

Meeting with clients on all QAQC matters

Jan’ 08 to Apr’12

DESCON Engineering (pvt) Ltd., Pakistan, Senior Engineer QAQC Projects:

1) 114,000 BPD Crude Oil Refinery Refurbishment, Erection & Commissioning- BYCO Petroleum. 2) NP Fertilizer Plant Erection and Commissioning- FATIMA Fertilizer Pvt Ltd. 3) LOTTE Pakistan PTA HRSG Erection

4) Engro Urea enVen 1.3 Fertilizer Plant erections and commissioning Report to: Corporate QHSE Manager / PM

Responsibilities:

Preparation of contract quality plan, ITP’s, welding procedures, work procedures.

Arranging and monitoring all day-to-day quality inspection activities for each job orders through discipline Inspectors that the processes at all stages are carried out as per the Contract, customers specifications and standard’s requirements .

Interpretation of radiography films & evaluating performance of welders by preparing and monitoring the

“Monthly Weld Repair Rate” for all the welders and submitting it to QA manager.

Conduct review meetings and periodical audits as per the schedule.

Job order review of packages consisting of PEFS and Isometrics and task allocation for QC Inspectors

Review of material certificates, inspection reports, and NDE reports.

Completion and review of the test packs, approval and submission to the client and maintaining and updating test packs.

Planning and conducting PQR/WQT and preparing the WPS for client approval.

Conducting training programs on quality, project Quality Assurance lead, conduct internal audits.

Refurbishment inspection of all refinery equipment like heat exchangers, vessels, columns, valves, air cooled heat exchangers,develop scope of work for maintenance, procurement of new material etc

Review of test packs, preparation of punch list items, hydro testing witness, flushing / chemical cleaning, passivation,insulation /cladding etc

Feb 2007 to Dec’ 2007

bhpbilliton, PAKISTAN, Safety Engineer

Project: Zamzama Gas Field Development, Phase -II

Report to: Project HSE Manager

The Zamzama Phase-2 development, operated by BHP Billiton, increase plant production capacity by another 50% to a total of 450 million cubic feet of gas per day. Total capital costs for the project estimated at US$120 million (Premier share US$ 11.3 million). A new 40-kilometer pipeline also installed which allow the transportation of condensate produced at the Zamzama field for direct injection into the Karachi-Multan crude oil pipeline to PARCO refinery, thereby reducing reliance on the current mode of road transport and lower carbon footprint.

Jan 2006 to Jan 2007

INTERLOOP Pvt. Ltd., Pakistan, HSE Engineer

I worked as HSE engineer on the world’s largest hosiery unit in Pakistan and developed safe systems of works in guidance with the HSE Manager. Developed SA-8000 requirements for the company certification. Assisted technical team during execution of waste water treatment plant. Conducted trainings for all workforce. Conduct fire risk assessment and fire drills. Assisted HSE manager during external client’s audits.

Mar’ 2005 to Dec’ 2005

Water Regime Pvt. Ltd, Pakistan, Sales and Service Engineer Sajid Hanif-QAQC Manager: Page 5 of 5

Responsibilities

Water treatment chemicals’ sales & services to different units in the region for boiler, cooling tower, generators etc EDUCATION, CERTIFICATIONS AND TRAININGS

B.E Chemical Engineering, Bahauddin Zakarya University, Multan Pakistan, 2005

CSSGB - Lean Six Sigma Green Belt Certified- IASSC Accredited

QMS-Certified ISO 9001:2015 –IRCA approved Lead Auditor-UK

OHS-Certified OHSAS 18001-2007 –IRCA approved Lead Auditor-UK

EMS-Certified ISO 14001:2015 –IRCA approved Lead Auditor-UK

OH&S-Certified ISO 45001:2018 –IRCA approved Lead Auditor-UK

NEBOSH International General Certificate ( IGC )- UK

NEBOSH Process Safety Management Certificate ( PSM ) – UK

ASP / CSP Certification- in progress

Fire Fighting Training – ACE Training Abu Dhabi

Medic First Aid Training - ACE Training Abu Dhabi

Certified API - 510 Pressure Vessels Inspector

IOSH Managing Safely-IOSH UK

“How Innovation can redefine Health & Safety concerns”- TUV Middle East

Computer Skills: Microsoft Office Suite, MAXIMO Software. PERSONAL PROFILE

Languages: English, Urdu, Punjabi, DOB :20Th May,1981 Nationality & Passport(BK6787502): Pakistani Availability: Currently Available in UAE

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