Mechanical Engineer Quality

.TAMILARASAN MANICKAM.

Mobile : +91-784*******

Mail : *****************@*****.***

PROFILE

I am a Mechanical engineering graduate have 7 Years experienced in automobile field, Having experience in In-Process Quality Engineer and Process design, Process Planning, Machining. EXPERIENCE DETAILS

M/s RANE (Madras) Ltd-Chennai, An ISO/TS 16949:2002, “Deming Prize” certified company Manufacturer of Steering & Suspension linkage products,Steering gear products to OEM Passenger Vehicles - Renault Nissan, Maruti Suzuki,TATA Motors,Nexteer Automotive,General Motors

Commercial Vehicles – Mahindra & Mahindra,TAFE,Ashok Leyland,AMW,VST tractors,Captain tractors

Hill station Vehicles - BRP

M/s Globe Components (P) Ltd, Chennai. (An IATF 16949/2016 Certified) Manufacturer of Automotive Components for various automotive OEM (Royal Enfield, TAFE, Brakes India, LUCAS TVS, RANE(Madras), DELPHI TVS and AISIN Automotive etc.) Total experience: 7 Years 8 months

Designation: Senior Engineer – In Process (March-2013 to till date) Details of Experience ; Rane Madras 1 yr 7 months & Globe Components- 6 years Departments worked:In-Process Er, Process planning, Quality Control &Quality Assurance Major Projects Involved:

Renault Nissan - Rack & Pinion Steering Gear Assembly–Nissan Duster,Renault Triber, RenaultKWID. TATA Motors - Rack & Pinion Steering Gear Assembly – TATA Tiago,Tigor. Renault Nissan – KWID Brazil project : Export

Major Role in Projects ;

Responsible for process PTRN trial run ( New Project Prototype level - Process Trial run)to identify the abnormalities and improvements

Overall Job Roles Initiated:

To control the in-house PPM under daily basis & take effective action & to achieve my customer quality rating 100%. ( Target : Zero Customer Complaint)

Improving In process methods of quality product by BIQS Technical and Quality System knowledge.

Identifying Quality problems related to supplier/In house for rejections at receipt stage and in- line quality problems.

Raising Quality Concern Reports (Internal Flash Report) in case of supplier quality problems.

Following up of filled in Quality Concern Reports from suppliers and verifying the adequacy of corrective actions recorded in the IQF

Improved fixtures and poke-yoke processes to improve the process control & supporting for Manufacturing Engineering team

Responsible POKA Challenging audit as per plan.

Responsible to share the monthly reports to customer as per plan

Responsible to share the monthly PDI defect pareto to CFT.

Responsible for take action for top 4Q defects based under 80:20 principle.

To maintain the Qualify focus check sheet for critical process.

Maintaining In Process PPAP/ISAR and SPC reports and responsible for

Managed 14 major Customer complaints corrective & preventative actions.

Provided technical support to manufacturing to help identify root causes for defects

Lead continuous improvement through regularly scheduled customer/supplier assessments and closed loop 8D Customer/Supplier Corrective Action System.

Interacted daily with other departments to provide updates on containment activities and to ensure the production schedule could be met

Continuously ensured both new and existing customer requirements were maintained throughout the manufacturing process; assisted in implementing 5S principles within specific product lines to improve footprint of product and reduce waste while ensuring products adhered to all customer requirements.

Experience with using and creating SPC (Statistical Process Control), fish bone analysis, PPAP and Control Plans.

Consolidated test data to support PPAP development specifications; investigations of product inconsistencies, and qualification of changes in manufacturing process. PFMEA and Control Plans.

Assisted in analyzing, developing, implementing, and evaluating new processes and equipment for new products.

Gauge and Fixture development for manufacturing line

Preparation of FMEA, PPAP for all new parts approval

Preparation of all quality documents, formats, procedure as per (ISO/TS: 16949/2009 & IATF) ACHIEVEMENTS:

Best POKA YOKA award by RANE President 2019-2020 for my own project.

Won second prize Internal QCC competition for my Process elimination & cost saving project.

Won third price for best Kaizen improvements ( 06 kaizens)

I won the second prize in our Customer Kaizen award in 2016 for my own project.

I won twelve times internal POKE-YOKE & Kaizen my own project.

Selected as In-house Best Quality Supervisor award for the year of 2016 &2017. KEY SKILLS

Successfully Completed SPC (Statistical Process Control),PPAP (Production Part Approval Process), FMEA (Failure Mode and Effect Analysis).

Successfully Completed TEAM BUILDING, COMMUNICATION SKILLS training. SOFTWARE SKILLS

MS Office (Excel, Word & Power point)

CHARACTER TRAITS

Hardworking person.

Active team player.

Confident and adaptive with good social and interpersonal skills.

ACADEMIC RECORD

Bachelor of Engineering (Mechanical) from PTR college of Engineering – Madurai with an aggregate of 78.69 %( Year of completion -2012).

X11 from SSV SALA mat High sec school - Melur with an aggregate of 75.91 %( Year of completion

-2008).

X standard from SSV SALA mat high sec School – Melur with an aggregate of 74.45%( Year of completion - 2006).

PERSONAL SKILLS

Good inter-personal skill

Self-motivated

Good management skills and a team player

PERSONAL DETAILS

Father name : MANICKAM.M, Occupation : Farmer

Date of Birth : 17.07.1990

Permanent Address :

1/131,PeriyaSoorakkundu (po)

Melur (Tk),

Madurai(Dt)

Pin:625106

Nationality : IndianLanguages Known: Tamil, English. DECLARATION

I hereby declare that the information and facts stated above are true to the best of my knowledge. Place:

Date:

(M.Tamilarasan)

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