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Maintenance Manager

Location:
Hyderabad, Telangana, India
Posted:
April 11, 2021

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Resume:

RESUME

MOHAMMED RIZWAN

D/No:- *-***, TF-*, SVR plaza, Mobile No: 917*********,918*********

Sri sai jyothi constructions, Kavuri E-mail: adllap@r.postjobfree.com

Shivaji street, Tadigadapa donka road,

Yenamalakuduru, Vijayawada,

Andhrapradesh, India.

Pincode: 520007.

Summary:

-Accomplished, outcome-driven executive with year-over-year success in leading challenging initiatives, with emphasis on strategic planning, production scheduling manufacturing (granulation, compression, coating and packing.)

-Total 11 Years experience in manufacturing of oral tablets & capsules.

-Managing team size of 170 members with monthly volumes of approx. 500 millions

-Manpower standardization for new projects and capacity planning.

-Competency development by multiskilling of associates.

Work Experience:

1.Currently working as Manager- Production at Aurobindo Pharma Limited

(13 Jan 2020 to till Date)

Key Responsibilities:

-Managing team size of 170 employees with average volume of 500 million oral tablets and capsules/month.

-Proactive planning and execution of production plan.

-Schedule adherence of Plan vs Actuals on daily, weekly and monthly basis.

-Co-ordination with PPIC department for smooth execution of production plan.

-Collaboration with CFT for smooth functioning of operations.

-Handling of Deviations, Investigations, CAPA and Change Controls.

-Procurement, Installation and qualification of new equipments.

-Procurement of change parts of new launch products and timely review of the requirement of new launch products.

-Successful implementation of Yield Improvement Projects

-Participated in the Audit preparation for EU,USFDA and Health Canada

2.4 years and 6 months experience as Operations Supervisor in Production at

Novartis Technical operations (Sandoz) (23 Feb 2015 to 9 Sept 2019)

Key Responsibilities:

-To monitor the production activities on a day-to-day basis guiding the operators, executives and troubleshooting for smooth operation of machines.

-To co-ordinate and follow up with planning and warehouse for timely dispensing of material, availability of material and receipt of finished goods.

-Actively participation in Qualification (DQ, IQ, OQ, PQ) of Equipment’s of RMG, FBD, Blenders, Compression (Fette 2200i), Coating Machines (Pam Glatt)

-Achieving schedule adherence of production on daily, weekly and monthly basis.

-Coordination and collaboration with QA and QC functions for smooth functioning of production operations.

-Execution of Qualification of new equipment’s and GMP areas.

-Reviewing of Master Documents like MBR, SOP’s, Change Controls

-Finding the root cause of equipment breakdowns and ensuring its recurrence.

-Attending Tier-1 Meetings and discussion ofKPI's, daily problems and its resolutions.

-Ensure on time of assigned projects and timely closure of the same.

-Involved in the successful implementation of site remediation process.

Compliance Role:

-Acts as Site Data Integrity champion by implementing ALCOA + Principles at site.

-Reviewing of BMR and ensure its timely submission to QA function.

-Supports Data Integrity issues resolutions from manufacturing.

-Sharing of LLN session from different sites and cascading to shop floor associates.

-Achieving RFT more than 95% and KPI’s on daily, weekly and monthly basis.

-Preparing Investigation Reports for Deviations and assigning appropriate CAPAs.

-Maintenance of equipment’s, facility (wall paintings, Epoxy work, project works etc. as a part of all time readiness for HA inspections.

-Participated in the Audit preparation for EU,USFDA, MHRA,WHO, Romania, Health Canada, Russia, ANVISA, Indonesia, Ukraine, Taiwan and Russia.

Engineering Role:

-Monthly Preventive maintenance schedule monitoring and its ensure its completion

-Identifying repetitive breakdowns on weekly basis and its rectification to prevent its recurrence.

-Tracking and Rectification of Mechanical, Electrical and HVAC problems.

-HVAC maintenance and its participation in its Qualification.

-Equipment breakdown analysis preparation on weekly and monthly basis.

-Equipment down time reporting on weekly and monthly basis.

People:

-Training of all associates related to GMP, HA findings, production issues through GDP breaks.

-Assigning of projects to associates and its tracking for timely completion.

-Multiskilling of associates by allocating them in different work centers in areas.

Achievements:-

-Process simplification by identifying the bottle neck for Valsartan Product in granulation and increasing the output from one Lot/shift to two Lots /shift.

-Successful Completion of Washing Machine Qualification at site.

-Recipe driven program in all RMG, FBD, Compression and coating Machines.

3.6 months experience as an Assistant Manager at Wockhardt Limited in Production.

11 Sep 2014 to 21 Feb 2015)

Key Responsibilities:

-Monitoring the shop floor activities of granulation (RMG, FBD, and Wurster coating Glatt), Compression (Fette 2300i, Cad Mach) and Coating (Pam Glatt, Ganscoater and Sejong) Laser Drilling Machine (CMC), imprinting machine.

-Responsible for online Submission of BMR.

-Execution of validation, exhibit, commercial Batches.

-Issuance of work orders to maintenance department for breakdowns and Preventive Maintenance.

-To allocate the work among operators on a daily basis on machines/ shifts and prepares shift schedules.

-Perform maintenance, daily equipment checks, and calibrations on all equipment as needed.

-Handling of change controls and its closure.

-Preparing investigation reports for Deviations, OOS, OOT and assigning appropriate CAPAs

-Responsible for execution of URS, DQ, IQ, OQ, PQ.

-Involved in preparation of USFDA audit.

4.2 Years and 9 MonthsExperience as a Senior Executive at FTO-2, Dr. Reddy’s

Laboratories in Production. (05 Dec 2011 to 09 Sep 2014)

Key Responsibilities:

-Monitoring the shop floor activities of granulation (RMG, FBD, wurster coating (Glatt), Compression (Sejong HRC 51stat. Fette, Cad Mach) and coating (Glatt, Ganscoater and Sejong) laser drilling machine (CMC), imprinting machine.

-Responsible for online submission of BMR

-Execution of validation, exhibit, commercial batches.

-Issuance of work orders to maintenance department for breakdowns and Preventive Maintenance.

-Coordinate staff work assignments, equipment utilization and other department resource.

-To allocate the work among operators on a daily basis on machines/shifts and prepares shift schedules.

-To supervise the production activities on a day-to-day basis guiding the operators and troubleshooting for smooth operation of machines/processes.

-Actively participate in continuous improvement projects and implementation of kaizens

-Perform maintenance, daily equipment checks, and ensure calibrations of all equipment as needed.

-Preparing investigation reports for Deviations, OOS, OOT and assigning appropriate CAPAs

-Participated in MHRA, Beta Pharm (Germany), WHO, ANVISA, Romania, Ukraine audit preparations.

Improvement Projects:

-Implementation of recipe driven program in all PLC’s.

-Implementation of water spray gun which reduces the change over Time.

-Reduction of log books which reduces the documentation work.

-Removal of inspection stage by reducing the generation of rejection during coating

Achievements:-

-2 Times Shikhar Award winner at Dr. Reddys Laboratories.

-Best Team Award Winner for 6 Months in the in the FY13-14 in FTO-2.

-Nominated as Top 5 Teams for Annual Award in Dr.Reddys Family for Achieving best in Quality, Safety and Productivity for the FY13-14.

-Best Project Award for implementation of simplification of Log Books.

-Implementation of Kaizens in Production.

5.1 Year and 7 months experience as an Officer at SIRI’S Pvt. Ltd. in Production.

(28 April 2010 to 28 Nov 2011)

Key Responsibilities:

-Responsible for online updating of BMR.

-Maintenance of Log books.

-Maintenance of shop floor activities.

-Review and preparation of SOPs.

Academic Profile:

-Bachelors : Bachelor Of Pharmacy (2006-2010) with 75%

Institution/University. : Nimra College of Pharmacy, Ibrahimpatnam, Krishna dst.

Acharya Nagarjuna University, Guntur, A.P, India.

-Intermediate : (2004-2006) with 91.1%

Institution/University : Aditya Junior College, Vijayawada.

Board of Intermediate Education (BIE), A.P, India.

-SSC : (March-2004) with 87.6%

Institution/University : M.K.Gandhi public School, Vijayawada

Board of Secondary School Education (SSC), Hyderabad, A.P

Personal Profile:

Name : MohammedRizwan

Father’s Name : Mohammed Mastan

Mother’s Name : Mohammed Rokhaya bee

Date of Birth : 16-06-1989

Marital status : Married

Passport No. : Z5285567

Declaration:

I hereby declare that the above mentioned information is true up to my knowledge and bear responsibility for the correctness for the above mentioned particulars.

(MOHAMMED RIZWAN)



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