M.SENTHIL KUMAR

E-mail: adlj3v@r.postjobfree.com Mobile: +91-967*******

Objective:

To work as an enthusiastic professional in a competent atmosphere that enables me to cope with emerging trends to widen the spectrum of knowledge.

Industrial Experience:

Company Name: FAURECIA CLEAN MOBILITY India Private Limited – Chennai

Experience: OCTOBER’2009 to AUGUST’2020

Designation: Senior Engineer.

Diploma in Mechanical Engineering with over 11 years’ experience in Manufacturing Engineering department at automobile part manufacturing sector

Summary of skill & experience:

1Competence in tier 1 manufacturing of Exhaust systems for Ford, Toyota, Tata, Hyundai and Nissan.

4. Good experience on new program launches on manufacturing phase pre and post SOP.

5. Internal productivity on VAVE Implemented the Division vision on material cost savings.

6. Internally nominated as a Process specialist for tube manipulation process.

7.Led the implementation on manufacturing cost reduction on consumables

8.Technical scrap reduction on raw materials for Cost reduction.

9.Cycle time reduction & Change over time reduction to improve OEE. Worked with the division Operations team on implementing the best Bender changeover SMED.

10.Hands on experience in making of Control Plan, PFMEA, Process Flow and standard work.

11.Experience in Problem solving Tools, QRCI/8D

12.Scrap and rework management, implemented the 7QB and 8 QB tools through the 4 sites in India.

13.Excellent communication skills with troubleshooting, analytical & problem solving capabilities.

14.Plant Layout optimization.

15.To maintain 5S on work place

16.Machine vendor management on local & imported tools and equipment.

Tube Manuplation Achievements:

1Launched YLM benders at the FCM Chennai site.

2New program pipe bending process prove out for both hot end and cold end parts.

3Press bending prove out for small bend angle pipes (Less than 16 degrees) Introduced this new process at the Chennai plant with the division Operations team.

4Hands on experience on implementing and contributing to CBS & DCS.

5Pipe length optimization on Raw materials through technical scrap reduction.

6Non TRS improvements. (SMED, Non quality, TMP implementation)

7Capacitive equipment TRS management for the country at the Division level.

8Programming knowledge on CNC- YLM and Addison Benders.

9Engineering drawing to process development and delivering parts based on Faurecia standards.

10Launched and implemented bender and end forming decoupling process as per the BG standards.

11Worked with the logistics and lean teams on creating Kanban flow between benders, end forming and sub assay lines as part of the plant implementation of Pull Flow processes.

Muffler Manufacturing Achievements:

1.TRS and labor cost reduction team on muffler lines, sub assay and shop stock creation.

2.Assisted the UAP in implementing shop stocks and Kanban flows to eliminate overtime whilst still being able to follow fluctuating customer demands.

3.Muffler Line SMED implementation.

4.Created and implemented muffler line 5S and TPM standards.

Canning, Spinning and Welding Achievements:

1.Responsible for technical scrap reduction on the 2 spinning lines in the plant.

2.Worked with the Country/Division Operations Task Force to eliminate hair line fractures on spun converters.

3.Implemented TPM on spinners based on SPC.

Major achievements in Manufacturing Phase

1.Awarded Country, Division and BG competition for Bender SMED.

2.Developed local suppliers for spares and consumables implemented supplier consignment inventory for bender consumables to improve plant cash.

3.Achieved internal productivity through IP savings and VAVE

4.Worked with customer Toyota and the division task force to eliminate hairline cracks on spun converters.

Availability:

Immediate.

Educational Qualifications:

1Diploma in Mechanical Engineering from Government Polytechnic College, Coimbatore

2. HSC from Government Higher Secondary School, Odaipatti

3.Diploma in Computer application on CSC private institution

Computer Skills:

Designing system : Auto CAD

Computer skills : MS_OFFICE,

Personal details:

Date of Birth : 15.05.1989

Gender : Male

Marital Status : Married

Nationality : Indian

Languages Known : Tamil & English

Hobbies : Playing Cricket, Listening to music

References:

Available on Demand.

Declaration:

I hereby declare that the above given details are true to the best of my knowledge and belief.

Place : Theni

Date : 13/03/2021

M.SENTHIL KUMAR

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