Joe Rinehart
*** ***** **** ******, **. Vernon, Il 62864
618-***-**** (cell)
**************@*****.***
Summary
Over 24 years of experience in automotive lean manufacturing (Lighting and Tire Manufacturing) in start-up, expansion, and existing plants. A highly motivated individual skilled in team building, root cause analysis problem solving, and continuous improvement.
Profile
Over 24 years of experience in automotive JIT environment.
Managed departments with over 200 hourly employees and plant with over 500 employees
Managed operations, maintenance departments, and engineering departments
Driven culture changes and practiced continuous improvement
Utilized technical, business, and leadership skills to increase profits
Practiced team building and truly motivating employees
Experienced in Visual Management and 5S
Supported Building and Complete Ramp up of New Manufacturing Plants
Education
B.S., Mechanical Engineering, University of Illinois (May 1996)
M.B.A., Univ. of Phoenix (April 2009)
Relevant Experience & Accomplishments
Engineering Manager (PLT and PCT Eng Division Manager)
Responsible for Engineers, Planners, PM, and ECall Maintenance
Supported Building and Ramp up of PLT Plant 4 and PCT Plants
Reduced MDC by over $1.8M ($45M budget) while improving uptime more than 25%
Introduced, taught, and practiced 5 why approach to Long Term Reliability Problems
Support Production Business Units (PLT and PCT) 24/7
Manage PLT Uptime, Maint Costs, Project Costs, and Energy Usage/Waste
Hired and Mentored Lead Engineers and Teams
Assistant General Manager (Plant Production Manager)
Responsible for 400,000 sq. ft facility with over 500 employees
Reduced defect % in half through relentless sutenai activity
Led activity to reduce non-value added labor on assembly lines by $250,000 per year
Responsible for mentoring core teams in critical areas of operations to improve KPI performance
Responsible for department and overall budgets and P/L
Led multiple Visual Management Activities to Decrease Scrap and Increase Output
Supported Building and Ramp Up of Rear Lighting and Forward Lighting Plants
Engineering Manager
Directed equipment, manufacturing, process, and industrial engineers
Promoted to A3 Panel Member through gateway certification process
Developed Preventative Maintenance Program and managed PM Department
Responsible in building and setting expectations for continuous improvement teams
Identify and eliminate waste in plant (muda)
Production Department Manager (GF)
Exceeded all department financial goals by over $1,000,000 in 1 year through kaizans
Set employees expectations to improve overall performance
Utilized visual control to improve efficiency and utilization
Reduced OSHA recordable accidents in department by developing a culture of safety
Motivated department supervisors by creating supervisor metrics for performance evaluations
Taught and audited 6S in departments
Ensured fair and legal treatment for all employees
Reduced Shift Schedule from 24/7 to 2 Shifts through Visual Management
Process Engineer
Involved in Product from Design to Manufacturing Phase.
Experienced in Assembly, Injection Molding, Wash Systems, Automation, and Paint.
Tested and implemented regrind projects on thermoplastic and thermoset materials
Researched, proposed, budgeted, and introduced new capital projects
Developed systems and reduced defects from 7% to 1.5% in Thermoset Area.
Taught basic and advanced injection molding concepts to employees of all levels
Developed processes to maximize efficiency and reduce labor costs
Improved system controls to eliminate microorganisms in DI water
Grocery Store Assistant Manager
Managed Stock filling and Rotation
Supervised cleaning and sanitizing of Meat and Deli Departments
Verified refrigeration temperatures to ensure goods were safe
Labeled Meats per USDA guidelines
Practiced measures to prevent pork and poultry cross-contamination
Employment
Engineering Manager (PLT), Continental Tire, Mt. Vernon Plant
2012-Present
Assistant General Manager, North American Lighting, Alabama Plant
2009-2012
Department/Engineering Manager, NAL, Alabama & Flora Plant
2005-2008
Engineering Supervisor, North American Lighting, Flora Plant
2001-2005
Process Engineer, North American Lighting, Flora Plant
1996-2001
Grocery Store Assistant Manager, Buehler’s Buy Low, Flora Store
1993-1996
Community
Involvement
Youth Coach - Soccer
Computer Skills
Microsoft Word, Excel, Project, Access, and Powerpoint, Viseo, AutoCad, SAP
Hobbies
Goal to complete a marathon in all 50 states (currently completed 8)
Sports events and outdoor activities
Spending time with family
Home Improvements