Resume

Quality Engineering

Location:

Johannesburg, Gauteng, South Africa

Posted:

April 07, 2021

Contact this candidate

Resume:

Personal details

ID Number : 960***-****-***

Date of birth : 22 January 1996

Race : African

Nationality : SA Citizen

Gender : Male

Religion : Christian

Home Language : Sepedi

Languages : English, Sesotho, Setswana, Zulu,

Ndebele, Xhosa, Isiswati

Criminal record : None

Health status : Excellent

Marital status : Single

Driving licence details : Code 10, Fork lift, Tow motor

Address : 12041 Ndungoane Street

: KwaThema 1575

: Springs

Gift Malapane

N.Diploma (Industrial Engineering)

Email: adlhwc@r.postjobfree.com

Cell: 066-***-****

Secondary School Education

High School : Phulong Senior Secondary School

Highest grade passed : Grade 12

Year : 2014

Subjects : Sepedi (Home Language)

English (First Additional Language)

Mathematics

Physical Science

Life Science

Geography

Life Orientation

Achievements : Academic awards (Phulong & at Star School) Leadership : School Representative Council (SRC 2013) Tertiary Education

1. Institution : Vaal University of Technology(2016-2018) Field of Study : National Diploma in Industrial Engineering Subjects : Mathematics 1

Mechanics 1

Manufacturing Engineering 1

Workstudy 1

Human Resource

Qualitative Techniques 1

Production Engineering 1

Applied Communications Skills 1.1

English Developmental Language

ICT Skills Applied Communications 1.2

Facility Layout Design 1

Workstudy 2

Quality Assurance 2

Mathematics 2

Cost and Management Accounting 2

Operations Management 2

Manufacturing Engineering 2

Operational Research

Mechanical Drawing 1

Industrial Accounting

Applied Communication Skills 2.1

Mathematics 3

Leadership Skills

Applied Communication Skills 2.2

Entrepreneurship

Computer Aided Design

Professional experience

Company : Ikukeng Automotive Engineering (August 2018 – 2019). Designation : Industrial Engineer

Company Profile

Ikukeng Automotive Engineering is situated inside FORD Automotive Incubation Center. A manufacturer of automotive sub-assembly components, mainly the Load Binliner (Bed-liner) and Tailgate. Their main customer focus lies with (FMCSA) Ford. They specialize in robotic trimming, sub-assembly of components and sequencing. Highlights of experience

Highlights as quality engineer

Successfully implemented Quality Management System which earned the organization an IATF Quality certification with only two minor quality observations

Improved the overall organization’s quality by 10% (reduction of quality defects rate)

Highlights as Production supervisor

Proactively identified and alleviated the process bottleneck (Trap station) and optimized the whole operational process, yielding an improved productivity by 13% (from production of 90 pcs/shift to 102 pcs/shift)

Established a company’s second operational plant (plastic recycling plant granulating HDPE plastic material)

Successfully supervised a productive team of 34 operators and assemblers for 2 years.

Highlights as Project head

Developed and engineered a new and improved material/product handling equipment as per the customer’s specifications (3D drawing of refurbished product transportation trolley).

Conducted an operations reporting training for the team leaders which involved extensive and competence use of Microsoft cools (MS Excel and MS Word), accomplishing an overall 75% of project success(3/4 competent trainees).

Highlights as an engineering designer

Designed and conceptualized a company’s new plant for a new business expansion deal (New production plant for new supply).

Developed new proposed workstation which seeks to improve the efficient use of operational resources, eliminates unnecessary and wasted movements, and improve the overall efficiency and productivity. Professional qualification

N.diploma in Industrial engineering

Technical Competencies

Lean manufacturing

Six Sigma

Just-In-Time

Process Standardization

Root-Cause analyses

Supply chain management

Training of shop-floor teams

Data Collection, Analysis, Reporting and Visualisation

Ability to liaise directly with the customer and produce customer satisfactory products with customized customer specifications.

Expertise in problem solving techniques (e.g. the use of the Global 8 Disciplines(G8D) and Supplier Corrective Action Response (SCAR) to address customer concerns)

Researching and developing ideas for new products and operational systems

Use Computer-Aided Design (CAD) to create detailed designs and specifications

Waste management (recycling facilities).

Comprehensive understanding of engineering and design principles

Development and maintenance of projects using Microsoft tools for information collection, compilation, analyses and reporting/presentation. Key Activities

Quality

Quality Alerts: Quality alerts are done occasionally when there are quality concerns raised by the customer (Ford). A quality alert must be raised to inform everyone concerned about the current quality state of our resources/ Equipment / Materials and should be up for 3 months.

Identifying faults, finding solutions to faults or lack of standards identified, implementing corrective measures and providing all necessary resources.

Develop PPAP documents for new product launch to ensure customer requirements are met

Coordinate pre-launch production trial run process monitoring

Participate in the development of Failure Mode and Effects analyses(FMEA)

Maintain control plans and FMEA throughout the product life

Facilitate the implementation of appropriate problem solving techniques for effective root cause analyses and successful action plan

Lead a team of the quality ( AITF) standards implementation

QR Record Keeping which includes a compilation of G8Ds, SCARS and Quality alerts. Supplier-Customer communication.

Resolve issues relating to quality, tolerances and materials that may be identified

Operations management

Reviewing production schedules, processes, specifications, and related information.

Designing production processes that maximize efficiency and reduce waste.

Developing and implementing process improvements and technological upgrades.

Designing control systems to minimize costs and production issues.

Developing design and production standards in cooperation with management and user personnel.

Preparing material and equipment lists, purchase orders, cost analyses, and estimated production costs.

Production Planning, forecasting and production review

Designing the layout of facilities and determining personnel requirements.

Training staff for new processes and providing instructions and manuals.

Managing process documentation and preparing production reports.

Process Confirmations

Production reports: Analyses of Daily, Weekly and Monthly production reports which is presented in weekly review meetings.

Golden Hour Meetings: A golden hour meeting is an everyday shift-change over meetings where the preceding shift hands over to the next coming shift. In the meetings we discuss many issues e.g. Production, Quality, Safety, Environment (5s), Morale, etc.

Develop Standard Working Procedures

Plant Layout Improvements: As part of Kaizen, my daily activities include walking around the plant and identifying places that needs improvements. I write them down and present them to the management for project approval.

Responsible for document development and control (Work Instructions, Process flows, Working procedures)

Knowledge

Expertise in production forecasting, planning, analyses and reporting

Mastering the JIT system, supplier chain management and systems design

Quality management skills with expert knowledge of quality management system (QMS) implementation.

Facility layout planning and design skills. Results driven project manager.

A competent CAD user with In-depth understanding of CAD designs, detailed analyses and interpretation.

Outstanding software skills including Microsoft components ( i.e. MS Word, MS Excel, MS PowerPoint, MS Outlook and MS Visio),

CAD specialist, software include (3D Autodesk Inventor, Autocad, Fusion 360, Autodesk MAYA, Autodesk 3D Max, Autocad Revit, Autocad Architecture, 3D Creo Parametric and 123D Design).

Training and Workshops attended

Standardization and Continuous improvement (Kaizen)

Emotional resilience and communication

Global Reporting Initiative (GRI) for sustainability reporting

Forklift (stacking and storage) and Tow motor training Licences

Code 10 Car licence

Forklift general operating competency licence

Tow motor licence

Forklift skills competency (Stacking and storage) References

Mr Thabang Moeketsi

Relationship : Current Employer

Occupation : Company Director