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Engineer Design

Location:
Muscatine, IA
Posted:
April 07, 2021

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Resume:

JAVED LATIF (US Citizen)

CORE COMPETENCIES

Advanced 3D solid modeling, surface modeling, sheet metal design, welding design, Packaging. GD&T, detailing of 2D drawings using Creo 2.0, 3.0, 4.0, 6.0, Windchill 12, Pro E Wildfire 2.0, 3.0, 4.0, 5.0 (Creo Elements). ModelCheck, MBD, GD&T. Removal of conflicts and errors in CAD. Knowledge of CNC Machining using Vericut. Siemens NX 11, PMI/MBD, NX Sketching CheckMate, NX 7.5, UG 2.0,, Teamcenter 11, BCT aClass, BOM. Assy Weight. MatLab Simulink. 14500 hours of CAD work. Some experience using Kisssoft for Gear Design. Gear metrology. Cabling/Piping, VCR Swagelok Fittings, Wire Harness design. ASME Y14.5–2018 and ASME-2009 for GD&T. Nastran.

Ansys Workbench 18, FEA (structural, thermal, modal), Tolerance Stack Analysis, Minitab (SPC).

Computer aided designing of metal structures, gears, master gears, kinematic linkages, drive belts and pulleys. Advanced Spring Design. Maintenance of machines. Knowledge of Injection Molding and Pressure Diecasting. Root Cause Analysis. FMEA, DFMEA, ECR, ECO, ECN.

Creo Simulation and Pro Mechanism for FEA and Mechanism Simulation. 1820 hours of FEA.

Machine assembly, production planning, all types of machining and tool designing (fixtures, gages).

QA and design/mfg of automotive and machine tool gears, shafts, castings, semiconductor mcs.

Inspection and testing of engine valves, rocker arm parts and camshafts in the Metrology Lab.

Machine tool reconditioning, rebuilding, design modification and maintenance. Reverse engineering.

MS Project, Cross-Functional Collaboration. Multi-Tasking. Supplier support. Scrum Meetings.

Reason for not Working: Waited to become US Citizen for 18 months.

Tooling Design Engineer (Semi-Conduction Machines Manufacturing), ASML Inc, San Diego, CA

Contract May 15, 2019 to August 30, 2019

Design of stainless steel movable and balanced welded structures, packaging of modules for calibration of semi-conductor machines. Used NX 11 for CAD with Teamcenter 11 integration, PMI/MBD, NX Sketching, Checkmate, GD&T (ASME Y14.5–2018). Used BCT aClass in Teamcenter for standard parts or hardware selection for assembly. BOM. Converted Solidworks models into NX 11 parametric models. Assembly Weight Calculation. Nastran Structural FEA for supports. Cabling/Piping, VCR Swagelok Fittings, Clean Room Work. Harness design. Project successfully completed. PP Presentations. 600 hours of NX CAD work.

Tooling Design Engineer (Road Building Machines Manufacturing), Caterpillar, Brooklyn Park, MN

Contract November 12, 2018 to December 21, 2018

Design of fixtures for CNC machining of heavy sheet steel parts using Tombstone and Horizontal Steel Structures. Design of Templates for welding of sheet steel parts. Used Creo 2.0 for CAD, Teamcenter, Creo Simulation for Structural Stress Analysis and GD&T (ASME Y14.5–2018). Collaborated Cross-functionally.

Senior Product Designer (Advanced Engineering), Meritor Inc, Troy, MI

Project: Electric Drivetrain for Heavy Vehicles – Contract May 7, 2018 to Aug 21, 2018

Creo 4.0, MBD, Windchill 12 for 3D modeling and 2D drafting with GD&T (ASME Y14.5–2018). ModelCheck.

Creo Simulation for structural and thermal stress analysis. Rough casting design and machined casting design. Merging of rough and machined casting using Merge/Inheritance in Creo. Forged part design. Wave spring design. Cabling/Piping. Design of other related parts of the axle drive system. 700 hours CAD work.

Mechanical Engineer (Design and Development), Applied Materials Inc, Gloucester, MA

Varian Semiconductor Machines (Beamline Engineering) - Contract May 1, 2017 to September 15, 2017

Used Creo 2.0 and Windchill 10.2 for 3D, ModelCHECK, replace parts, Shrinkwrap, 2D CAD along with GD&T (ASME Y14.5–2009), BOM, Tolerance Stack Analysis, Ansys Workbench Release 17.1 and Creo Simulate for Structural Stress Analysis, development of vacuum housing using Aluminum Dip Brazing, Agile e6.2, Citrix, SAP and Blade for new parts / assemblies / beam alignment gage, ECOs, EARs, eCarts for builds, Clean Room. Cabling/Piping. Packaging. 600 Creo and 100 Ansys hours work completed including ECO, EAR and eCart work.

Raymond Corp, Muscatine, Iowa September 26, 2016 to November 18, 2016

Design Engineer (Engineering) - New Rechargeable Battery Powered Forklift Truck Project - Contract

Designed parts and assemblies of Rechargeable Battery Powered Forklift Truck structure using Creo 3.0 for 3D & 2D CAD with detailing using GD&T (ASME Y14.5–2009). Structural Stress / Impact Analysis of parts and assemblies using Creo Simulation, Pro Mechanica. Improved designs based on FEA results. Used Pro Sheet Metal & Pro Piping for steel sheet welded structure and piping design. Used Enovia (Matrix) for data processing. 100 CAD hours and 320 FEA hours work completed.

Resume-Page 2

John Deere Works, Coffeyville, Kansas February 22, 2016 to July 22, 2016

Design Engineer (Powertrain) – New Cotton Picking Machine Project - Contract

Used Creo 2.0, GD&T (ASME Y14.5–2009), Windchill 10.2 for 3D & 2D CAD, Ansys 17 Workbench for FEA (Mechanical Structural Stress Analysis), SAP. Design and stress analysis involved assemblies and parts incorporating castings, gear boxes, planetary gear boxes, clutches, brakes and bolts. CAD work from skeleton modeling to final 3D modeling based on FEA results. 400 CAD hours and 400 FEA hours work completed.

Eaton Corporation (Vehicle Group), Marshall, Michigan March 16, 2015 to Dec 23, 2015

Engineer Design & Development, Engineering Dept, Engine Air Management Operations - Contract

Used Pro E Wildfire 5.0 (Creo Elements), Pro Welding, Ansys Workbench 14.5 for structural / modal analysis Advanced Spring Design for valve spring design. Tolerance Stack Analysis, GD&T (ASME Y14.5–2009).

Worked on 6 and 8 cylinder gas and diesel engines valvetrain parts design, development and testing for General Motors, Ford and Cummins. Pro Sheet Metal for stamping design. Used Minitab (SPC) for Process Capability, Histogram & Gage R&R analysis.1200 hours CAD and 400 hours FEA work completed.

My work also involved designing of special fixtures, gages, precision measurement, testing and scanning of parts and assemblies, work request creation, Cross-functional Collaboration. Power Point presentations.

John Deere Works (Drivetrain & Service Parts Mfg), Waterloo, Iowa May 27, 2014 to Oct 31, 2014

Design Engineer, Tool Design Dept. - Contract

Designed fixtures, gages, master gears, assembly and machine tooling, reverse engineered, improved design of tools using Creo 2.0, Windchill 10.2, GD&T (ASME Y14.5–2009), SAP. BOM, processed work orders for

design and build. Used 3D printing of parts in plastic.1000 hours 3D modeling and 2D detailing work completed.

Eaton Corporation (Vehicle Group), Marshall, Michigan July 08, 2013 to May 21, 2014

Engineer Inspection & Tooling Design, Testing COE (Engine Air Management Operations) – Contract

Hands-on testing work on CMM, computerized surface finish, roundness / runout testers, spring testers, camshaft tester, optical profile comparator, precision optical 3D profiler, micrometers, gages. Parts inspection incorporating GD&T (ASME Y14.5 – 2009). Found wear & surface finish on seats of intake and exhaust valves, rocker arm valve tip contacts, cam shaft lobes and tested rocker arm springs of diesel and gas engines as per design.

General Electric Transportation Plant, Erie, Pennsylvania May 29, 2012 – March 01, 2013

Mechanical Design Engineer (Propulsion Engineering – Center of Excellence) – Contract

Development / testing of diesel electric locomotive / OHV traction motors, alternators, drilling and mining motors using accelerometers, strain gages and thermocouples for measurement of stress, strain, fatigue, vibrations, noise & heating. Tests on stationary and on-track running of locomotive.

Design of castings, metal / plastic parts, gears, sourcing support, tool design (fixtures, gages), manufacturing & inspection support. Parts acceptance based on CMM inspection reports. Worked with suppliers. Collaborated cross-functionally.

Used Siemens NX 7.5, GD&T (ASME Y14.5–2009), LMS for test data, Team Center 8.0, Six Sigma, Tollgate 500 for Design Reviews and Brain Storming Sessions, Root Cause Analysis of Traction Motor Failures followed by corrective actions, Change Orders, Change Notices, New Component Introductions, Supplier Deviation Requests, Process and Design FMEA, Bolt Joint Analysis, MS Office. Multi-Tasking.

Made Test Plans for all types of testing which included metallurgical, tensile, load, dynamic balancing, strain, fatigue, vibration and special tests for bearing noise, vibration and temperature.

Chrysler Belvidere Assembly Plant, Belvidere, Illinois February 13, 2012 to March 30, 2012

Quality Control Inspector Trainee (Production and Quality Control / Manufacturing Engineering)

Hands-on training in Jeep Compass and Jeep Patriot BIW (body in white) Assembly and Quality Control in areas of parts assembly, robotic spot welding, ultrasonic spot weld, MIG / TIG weld inspection, gap and flush inspection by laser gage, checking of bolt and nut torques by digital torque gage and closing efforts of hood, doors, rear lift gate using digital speed gage and robotic adhesive seal application. Spot weld inspection using digital gage (RSWA).

Sloan Valve Company, Franklin Park, Illinois

Pro Engineer Designer / Drafter (Design Engineering, R & D Dept) – Contract May 2011 - June, 2011

Design/development/testing of automatic faucets/flush valves, pressure flush tank using Pro Engineer Wildfire 5.0 (Creo Elements) with SAP PLM Integration.

Received training in Pro E with SAP PLM Integration and flush valves testing.

Resume-Page 3

Calculated the pressure flush tank delivery of water to the toilet bowl which exactly matched the lab test data and created Excel spreadsheet calculation templates of the data.

Tested flush valves for water flow. Analyzed CFD reports and suggested design improvements.

Research & Development Engineering Company, Karachi, Pakistan

Engineer Design / Operations / Manufacturing / Maintenance April 2008 – August 2009

Products: Manufacture of precision aerospace parts / assemblies, solenoid gas valves and socks knitting machine parts to international standards for export to European Countries.

Facilities: CAD / CAM, CMM, Machine and Tool Design, German and Japanese machine tools.

Controlled supervisors, machine operators and maintenance fitters. Knowledge of Vericut.

Planned parts production, performed cutting tool analysis and selected cutters.

Maintenance / calibration of machine tools and other equipment.

Reconditioned / rebuilt / modified designs of numerous CNC and conventional machine tools.

Used Pro Engineer Wildfire 4.0, GD&T (ASME Y14.5M-1994) to design castings, cover plates, shafts, keys, splined-shafts, pulleys, idlers, spur gears, worms and worm gears, feed screws, ballscrew parts and sheet metal parts for CNC and conventional machine tools. KISSSOFT for gear design and MITCalc for pulley / V-belt design.

Used Pro Engineer Wildfire 3.0 for design of compression mold, stamping die, collets, tool holders, gages, fixtures, etc. Used ANSYS Workbench for cutting tool structure analysis.

Oversaw parts machining which included CNC turning, CNC milling, drilling, grinding, gear cutting and stamping. Used reverse engineering techniques for repairing / rebuilding of machines.

3000 hours of CAD work completed. Collaborated cross-functionally.

N. J. Auto Industries (Pvt) Ltd, Hub, Balochistan, Pakistan

Engineer Design / Development / Manufacturing / Quality Assurance Sept. 2006 – Aug. 2007

Products: 70 cc motorcycle and 175 cc three-wheel automobile. Affiliated with LONCIN, China.

Facilities: CAD / CAM, CMM, pressure die-casting, stamping, painting, assembly and inspection.

Introduced designing of parts using Pro Engineer Wildfire 2.0. Cabling/Piping.

Used Pro Engineer Wildfire 2.0 to design front / rear hubs, brake panels, wheels, spokes. 2000 hours CAD work completed. Collaborated cross-functionally.

Motorcycle T-bar assembly improvement. Bar and sheet metal parts of three-wheel automobile.

Quality assurance, calibration of stamping presses, general plant engineering & planning of workshops.

Other Experience: Worked as Night Auditor at La Quinta Inn and Econo Lodge, Hartford, CT, USA during my part-time Master of Mechanical Engineering studies at the University of Hartford. Jan. 1993 – Aug. 2005

Pakistan Machine Tool Factory Ltd, Karachi, Pakistan Jan. 1976 – May, 1992

Engineer Inspection, Manufacturing Engineer Machine Assembly, Engineer Tool Design, Trainee Engineer

A turn-key project of OERLIKON-BUHRLE, Switzerland.

Products: CNC and conventional machine tools, jeep / truck / tractor transmissions, motorcycle parts locomotive traction gears, pressure die-castings, sand castings, forgings and tooling.

Facilities: CAD/CAM, CMM, machine / auto transmissions and tool designing, CNC and conventional machining and gear cutting. German, Swiss, French, Italian machine tools, heat treating, surface treating and high precision measuring instruments.

Monitored quality of Fiat and Massey Ferguson tractor parts like spur, straight bevel and spiral bevel gears, hypoid gears, splined-shafts, axles, differentials, castings, etc.

Oversaw turning, milling, boring, grinding, drilling, gear shaping, gear generating, gear teeth shaving grinding, lapping and honing operations. Collaborated cross-functionally.

Controlled a staff of engineers, supervisors, fitters, assemblers, scrapers and painters.

Developed and produced precision lathe machines, milling and drilling machines, pantograph engraving machine, tag turning machine, all lathe and milling machine accessories, arbor press and production tooling. Oversaw turning, milling, boring, grinding, drilling, gear cutting, honing, dynamic balancing of parts.

Received Training in Automobile Manufacturing and Production at the Suzuki Motor Corp, Japan.

Designed pressure die-casting, stamping and forging dies, drilling heads and jigs for Honda and Suzuki motorcycle parts. 6000 hours of design work completed.

Trained to operate lathe, milling, drilling, grinding machines and use of measuring instruments.

Trained in mechanical, metallographic, chemical, spectrographic testing, crack detection using ultrasonic, die-penetrant and magnaflux methods.

Resume-Page 4

EDUCATION

University of Hartford, College of Engineering, Technology & Architecture, CT, USA

Master of Mechanical Engineering Degree (Manufacturing Engineering Concentration) Studies

All Courses and Projects Completed: Applied Mathematics using MATLAB / Mathcad / Maple, Mechatronics System Design, Kinematic Linkage Design using Banyon / Sam 6, Design for Manufacturing using DFA / Arena, Quality Function Deployment, Finite Element Analysis using ANSYS Classic, Computer Aided Geometric Modeling in Design and Manufacturing using Pro Engineer Wildfire 4.0 / Mastercam, Machine Vision and Robotics using MSC Visual Nastran 4D, Automatic Control System Analysis using VISSIM /Simulink, Engineering Project Management.

1)Research Project and Thesis: Computer Controlled Linear Heat Conduction Device in Air-Cooled and Water-Cooled Versions. Project and Thesis submitted to project advisor.

Used Pro Engineer Wildfire 4.0 for 3D modeling and 2D drawings of this project. Pro E Mechanica and Pro E Mechanism were used for structural / thermal analysis and mechanism simulation of the device assembly. Cabling. 3000 hours of CAD work and 700 hours of FEA.

I machined all components in the college machine shop. Material selection and designing took 6 months and manufacturing another 6 months to complete. Device is interfaced with a PC via National Instruments DAQ cards and Ogden easy insert / extract type thermocouples using Vissim 5.0 software for its circuit design and control. Writing of thesis took a few more months.

2)Packaging Machine Research Project: Worked for 6 months on design and development of this project from a previous concept. It had a conveyor where cartons were folded, items placed in the cartons by a pick and place robot, cartons were closed, sealed and moved on the conveyor towards the shipping station. Due to lack of funds project could not be manufactured in the college machine shop.

3)Undergraduate one semester courses in CAD (Unigraphics) and Computer Science (Basics).

University of Engineering and Technology, Peshawar, Pakistan

Bachelor of Science in Mechanical Engineering Degree

Courses: Applied Mathematics, Strength of Materials, Mechanics, Internal Combustion Engines, Technical Drawing, Thermodynamics, Air Conditioning and Refrigeration, Hydraulics and Fluid Mechanics, Automatic Control, Metallurgy, Workshop Practice and Lab Work.

Project & Dissertation: Design and Fabrication of 2 Ton Lift Capacity Worm Gear Hoist. Fabricated in University Pattern Shop, Foundry and Machine Shop.

University of Peshawar, Peshawar, Pakistan

Bachelor of Science in Pre-Engineering Degree: Advanced Mathematics, Physics, Physics Lab, Experiments.

TRAINING: Suzuki Motor Corp, Hammamatsu, Japan (Japanese Government Scholarship under AOTS)

Automobile Manufacturing and Production:

Machining and Heat Treatment of Cars, Vans and Motorcycles (Transmission Shafts, Gears, Cases, Crankshafts, Camshafts, Engine Cylinder Blocks and Cylinder Heads).

Assembly of Transmissions, Engines and Cars.

Design and Manufacture of Special Purpose Machines, Transfer Machines and Tooling.

SKILLS

Creo 2.0, 3.0, 4.0, 6.0, ModelCHECK, Windchill 11, Pro Engineer Wildfire 2.0, 3.0, 4.0 and 5.0 (Creo Elements), 3D Solid Modeling, 2D Drawings, GD&T (ASME Y14.5–2018/2009), Sheet Metal, Welding Design, Surfacing, BOM, Model Based Design, Tolerance Stack Analysis, Design of Machine Parts

Cabling/Piping, Packaging, Siemens NX 11, PMI/MBD, NX 7.5, NX Sketching, Teamcenter 11, Checkmate, UG 2.0

6 Sigma, Tollgate 800, Process & Design FMEA Marc Mentat, MITCalc (V-Belt/Pulley Design)

Creo Simulation – FEA: Structural, Modal & Thermal, DFA, QFD Beam 2D,Bolt/Joint Analysis

Mechanism Simulation, FormingSuite Familiarity Tool Design (Special Fixtures & Gages)

Working Model 2D, Cross-functional Collaboration Kisssoft (Gear Design), Gear Metrology

Ansys Workbench 18, FEA: Structural, Thermal, Modal MSc VisualNastran 4D

Vissim 5.0, SAP, Enovia (Matrix), Citrix, Agile e6.2 Mathcad, Maple Minitab for SPC, Gage R&R

Matlab / Simulink R2019b for MBD, Banyon /Sam 6.0 (Kinematic Linkage Design), Arena

Advanced Spring Design MS Office 2016: Word, Excel, PowerPoint, Paint, Outlook, Project

Resume-Page 5

Foreign Language: One semester German Language Course at Goethe Institute.

STUDY TOURS AND SEMINARS

USA

Visits to Trumpf Ltd (makers of CNC laser cutting & punching machines), UTC Fuel Cell Factory, Lego Toy Factory, Stainless Steel Sheet Re-Rolling Mill, Hamilton-Sunstrand, Asama Coldwater Manufacturing Plant, and Genesis Robotic Systems Plant.

Attended numerous seminars sponsored by SME, ASME.

Japan

Suzuki Motor Corp Plants, Suzuki Vendor Plants, Hitachi Computers and Robots Factory, Mitsubishi Machine Tools and Cutters Factory and the lights-out factories of Toshiba Shibaura Machine Company and Yamazaki Mazak Machine Tools Plant.



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