Objective:

Educational Qualification:

Professional Experience:

Kirubakaran.N

Address : **/**, ******** *****,

Ramachettipalayam,

Sundakkamuthur Post,

Coimbatore – 641010

E-Mail : adlgzt@r.postjobfree.com

Contact Number: +91-957*******

I aspire to join in your company as an official wherein my professional experience and my qualifications contribute to the continual improvement of the organization. Course

Name of the Institution

Board of

Study

Year of

Passing

Percentage/

CGPA

SSLC

Rukmani Kannan

Vidyalaya Matriculation

higher secondary school

Matriculation

2006

78.81%

HSC

Rukmani Kannan

Vidyalaya Matriculation

higher secondary school

Matriculation

2008

80.58%

B.E.,

(Mechanical)

Sri Ramakrishna Institute

of Technology

Anna

University

2012

7.56 (on the scale

of 10)

Areas of Interest : Quality Assurance (Process / System Oriented)

From June 2012 to Nov 2018 - As Senior Engineer - QC/QA & Deputy MR in an Cast Iron (Automotive parts) & Steel (Valves) Castings Manufacturing Units - Auto Shell Group of Companies, an ISO 9001:2015, ISO 14001:2015, IATF 16949:2016 & PED 2014/68/EU certified organization in Coimbatore, Tamil Nadu, India.

From Dec 2018 to March 2020 – As Assistant Manager QA in an Industrial chain manufacturing unit – Renold Chain India Private Limited (Renold PLC Holdings - UK), an ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007, API Spec Q1 certified (with API 7F Monogram) organization in Dindigul, Tamil Nadu, India.

From March 2020 to till date – As Senior Executive QA/QC & MR in an industrial valve manufacturing unit – Rago Industries (Unit of CRI Pumps Private Limited), an ISO 9001:2015, API Spec Q1 certified

(with API 600 & API 6D monogram) organization in Coimbatore, Tamil Nadu, India.

Co-Ordinator for certification audits (ISO 9001:2015, IATF 16949:2016, ISO 14001:2015, AD 2000 Merkblatt W0, PED 2014/68/EU, ISO/IEC 17025:2005) and customer audits. Responsible for closure of non- conformities identified during the audits.

Working along with NPD team to modify / introduce procedures, work instructions during APQP stage as per the newly revised standards, customer specifications.

Interact with other departments, customers and suppliers on QA matters.

Handling customer complaints as part of CFT under Head of QC/QA guidance in identifying root cause & responsible for implementation of Correction & Corrective action.

Preparation & review of Control Plan & FMEA during APQP stage, and responsible for submission of PPAP documents to customers.

Preparation, review & revise NDE Procedures in accordance with various ASTM standards & Customer specifications for steel castings.

Preparation, review & revise WPS, PQR in accordance with ASME Section IX, EN, ISO Standards, Project specific requirements for various Cast Steel grades in SMAW process.

Responsible for qualification approvals like NORSOK & API 20A (compliance).

Review of Cost of Poor Quality (COPQ) on monthly basis and take actions to sustain / reduce.

Conducting internal audits, identifying OFI & ensure timely closure of non-conformities with effective root cause analysis, corrections & corrective actions.

Implementing continual improvement activities in the manufacturing processes by walk through audits, internal audits, shop floor trainings, process trials to reduce wastages & cost.

Conducting Sub-Contractor & Supplier qualification audits & periodical re-evaluation based on the performance.

Reviewing the identified process wise risks, monitoring & executing the action plan to reduce occurrence, based on which CTQ & CTP parameters are identified.

Evaluating the processes of Melting, Molding and Heat treatment through SPC, and persons through MSA

(R&R) to avoid variations.

Monitoring & maintaining the calibration of measuring & testing equipment’s. Reviewing the suitability of equipment usage based on the errors observed in the calibration reports.

Steel Valve body & Accessories Castings, automotive engine components inspection as per customer drawings. Assembled Steel Valves (Gate, Globe & Check Valves as per API 600) inspection as per GAD.

Preparation, review of Valve Testing First Pass OK (FOK) reports & take actions to avoid recurrence.

Interpretation of MT, PT, RT results as per customer specifications & generation of NDE reports for steel parts.

Review of Material Test Certificates during final clearance of steel castings as per EN 10204 3.1 / 3.2.

Co-Ordinator for certification audits (ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007, API Spec Q1) and customer audits. Responsible for implementation of system & effective closure of non-conformities identified during the audits.

Submission of quality reports using Quality tools to Top Management.

Conducting internal audits & ensuring that NC’s are effectively closed within a stipulated time.

Single point of contact to Sales / service for claims, submission of CAPA / 8D to customers Responsibilities: Dec 2018 to March 2020 – Assistant Manager Quality – Renold Chains India Pvt Ltd Responsibilities: June 2012 to Nov 2018 – Senior Engineer QA/QC & Deputy MR in Auto Shell Group of Companies

Process Change management based on the risks and failures identified for focused products. Support Design team in Engineering Change Management process based on risks and failures.

Providing training to Operators, Supervisors, Inspectors regarding procedural upgradations & Customer Specific requirements.

Preparation & review of WPS & PQR for the steel grades (EN9, EN19, EN24, AISI 4140, AISI 1541) used in new projects in GMAW process.

Preparation, review of newly developed procedures & modifying the existing w.r.t to standards & establishing VSOP’s for new manufacturing or testing facilities & methodologies.

Evaluate the process and minimize variations by implementation of Control charts & MSA for inspectors, implementation of Q-board concept at each stage of manufacturing.

Preparation & review of Control Plan & FMEA for new Conveyor & Transmission chain projects.

Responsible for implementation of PPAP for Conveyor chain critical projects & OEM customers.

Performing initial evaluation & re-evaluation of Suppliers & Sub contractors, Preparation of Process audit checklists for Critical Projects both at factory end & Supplier end.

Interpretation of MT, PT results as per internal requirements for Conveyor chain components.

Handling Supplier Q-issues with respect to Purchased parts and outsourcing activities to avoid recurrence.

Initiatives on improving Supplier Quality through Supplier Development Program.

Identifying & capturing near miss by walk through audit & Safety Committee meetings.

Performing risk assessment to ensure Safe work environment & identifying opportunities for improvement.

Co-Ordinator for certification audits (ISO 9001:2015, API Spec Q1) and customer audits.

Responsible for overall quality function within the organization and in driving the quality team.

Responsible for preparation of QMS documents with respect to API Spec Q1, API 600 & API 6D.

Handling Customer complaints & ensuring that re-addressal is done within a stipulated time period by identifying root cause & implementing correction, corrective actions.

Preparation & review of QAP, WPS, PQR (for overlay, Seal welds & Repair welds), Painting procedures based on the project requirements.

Train persons in inward, in-process & final inspection activities based on the approved QAP’s, procedures.

Responsible for validation of special processes (Welding, PT, Painting) carried at in-house & verification of the validation activity (Heat Treatment, MT, RT, PT) carried at Supplier end.

Conducting internal audits & ensuring that NC’s are effectively closed within the stipulated time.

Review customer enquiries on technical basis, revert with the feasibility & risks involved in to Sales team.

Review of Valve Testing First Pass OK (FOK) reports & take actions to avoid recurrence.

Handling Supplier quality issues w.r.t castings, bought out parts, outsourced activities.

Evaluate new suppliers and re-evaluate existing suppliers based on the Supplier re-evaluation frequency plan (SRFP) to improve the Supplier quality to meet internal & customer requirements. Responsibilities: March 2020 to till date – Senior Executive QA/QC & MR – Rago Industries (Unit of CRI Pumps) Hobbies:

Personal details:

Declaration:

Achievements:

Successful Completion of Internal Auditor course & Certified as Internal Auditor for IATF 16949:2016 version.

Qualified for NDE (MT, PT, RT & UT) Level II as per SNT-TC-1A.

Successful completion of Internal Auditor training of 4 days program for ISO/IEC 17025 & Certified as Internal auditor for ISO/IEC 17025:2005 edition.

Co-ordinator (preparation, review of Manufacturing Summary and other requirements as per API 20A) for API 20A – CSL 3 & CSL 4 Qualification with TPI to acquire a Specific project order.

Successful Completion of Lead Auditor course & Certified as Lead Auditor for ISO 9001:2015 version.

Successful Completion of Internal Auditor course & Certified as Internal Auditor for API Spec Q1.

Browsing for Knowledge of Castings, Valves, International Standards & Kaizen videos.

Cricket & Volley ball

Successful completion of API audit in Renold Chains Private Limited within a short span of time period and received employee of the month.

Successful completion of TATA projects – Bucket elevator chain EN24 Welding related issue which is pending for long time and established the process.

Successful establishment of Conveyor chain requirements of Saint Gobain through process improvements and succeeded with zero complaint.

Father’s name : G.Narayanasamy

Mother’s name : N.Rajeshwari

Date of Birth : June 29, 1991

Age : 29

Gender : Male

Languages Known : English, Tamil (R/W/S), Hindi(R/W) Passport Number : K1085345

I hereby declare that all the statements made in this application are true, complete and correct to the best of my knowledge and belief.

Place : Coimbatore

Date : 05.03.2021

[N.Kirubakaran]

Professional Training Experience:

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