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Maintenance Safety

Location:
Ahmedabad, Gujarat, India
Salary:
7L per annum
Posted:
April 05, 2021

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Resume:

SAURABH RAJ CHAUDHARY

Email: -adlgb5@r.postjobfree.com Mob. No. +91-800*******

Career Objective:-

ØTo serve an organization where my skills and capabilities would be explored in the best way for the organization benefit as well as my career.

Current Organization:-

ØCompany Name : Suzuki motor Gujarat.

ØPresent Designation : Executive from march 2018 to present

ØSpecialization : Mechanical maintenance & planning.

ØTotal exp. : 6.5 years

ØNotice period. : 3 months(negotiable)

Company Profile:- SUZUKI MOTOR Gujarat is an OEM company which manufacture various type of cars. Like. Swift, D’zire, Baleno etc. GREEN-FIELD PROJECT of Suzuki motor.

Working as a Executive (Paint shop maintenance) from march 2018 to present. .

Job Responsibilities:

ØBreakdown analysis with proper why-why.

ØIndependently handing shift with all type of breakdown.

ØCreates the maintenance planning with manage the man power.

ØManage the spare parts of machineries.

ØDaily reporting to HOD & Manager for daily shift work & downtime related & discussion about reduce the downtime.

ØPlanning of all maintenance activity in Paint shop.

ØImplement of daily check sheet for machine routine check-up & reduce breakdown.

ØKeep the documentation of important document of maintenance for ISO audit.

ØCoordinating with supplier & vendor for service of damage parts & equipment.

ØResponsible for handle emergency breakdown in running line.

ØPaint booth- Manual gun, robots atomizer, ASU system, Sludge separation unit, exhaust blower maintenance.

ØPaint conveyor- OH conveyor & FRC conveyor Maintenance.

ØPaint Robots- six axis Yaskawa & Fanuc maintenance.

Previous organization:-

1. Company Name : Tata Cummins Pvt. Ltd.-2

Designation : Junior Shop Manager-1

Duration : 2nd Sep 2014 to 9th Mar 2018

Work accountability:

ØBreakdown analysis with proper why-why.

ØMaintenance breakdown analysis 5W & control MTTR, MTBF.

ØHandle Maximo software in TCL-2 Plant.

ØPlanning of all maintenance activity in Assembly, Test and Paint.

ØMaintain PM activity by Maximo (software).

ØArrange the spare parts as per drawing for the maintenance from the internal or external resources.

ØImplement of daily check sheet for machine routine checkup & reduce breakdown.

ØYearly & Half yearly calibration of measuring instrument, pressure gauges, LVDT etc.

ØKeep the documentation of important document of maintenance.

ØCoordinating with supplier & vendor for service of damage parts & equipment.

ØResponsible for handle emergency breakdown in running line.

ØShift leading for maintenance team.

ØEngine assembly line maintenance mechanical.

ØInstallation of rail for DC tool & hoist holding.

ØPreventive maintenance of all automatic m/c & conveyor in assembly line.

ØHandle all safety related work & document from maintenance department in plant.

ØFollow TPM practices in line and ensure implementation in the line.

ØResponsible for handle emergency breakdown in running line.

ØKAIZEN related to the equipment breakdown reduction and improvement.

ØResponsible for handle emergency breakdown in running line.

ØResponsible for TPM activity of critical machine in Assembly, Test& Paint.

Projects:-

ØMAINTENANCE employee quick response during m/c breakdown project

·Install sound hooter for automatic m/c fault.

·Easy to understand which automatic m/c in breakdown.

·Individual hooter given for all auto m/c in center.

ØROLLOVER m/c downtime reduce due to gripping issue project

·Modify the pallet resting pad.

·Modify the Rollover m/c gripping pin.

·Reduce the 90% downtime due to gripping issue.

·Increase MTBF of Rollover m/c.

ØFIPG m/c sealant cost reduction project

·Per engine cost reduction of sealant approx. 60rs.

·Make procedure for sealant drum changing for cost control.

·Set a standard for sealant width size.

Technical Skills on Hand:-

ØPT and ED line –

All type of maintenance of PT and ED line. (Hot water rinse, Degrease, Water rinse, Surface condition, Phosphate, ED coating, UF water rinse, DI Water Plant etc.)

ØRobots -

Six axis MOTOMAN, YASKAWA robots of model EPX2700, MPX3500.

(DX200, DX100 CONTROLLER) maintenance.

ØAtomizer (ROBOBELL 952-eMC, ROBOBEL952-eTD) maintenance activity.

ØPaint kitchen –Binks pump(electrical pump), pneumatic pump, filters, gauges etc.

ØMistubushi Plc online troubleshooting & programming.

ØConveyor-

Roller Belt conveyor, Roller chain conveyor, overhead conveyor, Friction roller conveyor, Transfer lift, Drop lift etc.

ØBlowers -

Supply and exhaust blowers of ASU, PMR ASU, loading area, wiping area, oven blowers, all working station supply & exhaust blowers, Plant ventilation blowers etc.

ØOven –

All type of maintenance of oven eg. ED oven, Top coat oven.

Ø Engine assembly line all machines PM activity & maintenance-

IPV’s, Rollover, Key-up, Leak-testing, Chain conveyor, Pallet etc.

Ø Engine test cell equipment PM & maintenance-

Test cells, test cell conveyor etc.

Educational qualification:-

Ø4Years Diploma in Tool and die making (Mechanical) 2014 from INDO GERMAN TOOL ROOM, INDORE (M.P) with 75%.

ØH.S.C. from UP Board with 61 % marks.

ØHr. Sec from UP Board with 73 % marks.

Computer Proficiency:-

ØM.S. Office (word, excel, power point).

Major Achievement:-

ØWorks with safety depart team for assembly, test & paint shop as maintenance safety leader.

ØRecognized as a best safety point leader.

ØDo the many kaizen related to safety to keep working environment safe.

ØMake push cylinder installing fixture in assembly line to reduce ergonomic issue.

ØMake place in top 3 safety point leader in plant.

ØMake a fixture for seal press m/c to reduce quality issue & get best kaizen award for this.

Special Professional Training:-

ØHealth Safety Environment, Behavior base safety training.

ØMaterial Safety Data Sheet.

ØHeight work.

ØSafety Induction.

ØChemical handing.

ØWork permit authoriser.

ØYaskawa robot

ØFanuc robot

Strength:-

ØCommitted, Sincere & Honest towards the work.

ØGood communication skill.

ØAbility to work in a team.

ØWillingness to learn and hard working.

ØAbility to lead a team.

Hobbies:-

ØPlaying cricket.

ØListing songs.

ØCooking.

Personal Details:-

ØName : Saurabh raj chaudhary

ØFather’s Name : Suraj pal

ØMarital Status : Single

ØD.O.B : 07 feb 1994

ØPermanent Address : Vill-Bukhara, Po.-Chauwari

Dist.-Bareilly (U.P)

Pin- 243001

Place: Mehsana (Gujarat) (Saurabh raj chaudhary)



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