Rahul Chauhan

(: +91-701*******, +91-999*******,:: adlfzz@r.postjobfree.com

*: Ward no.3, Hari nagar, Charkhi Dadri, Bhiwani, Charkhi Dadri - 127306, Haryana, India

SENIOR ENGINEER Manufacturing & Process Engineering(M.E/P.E)

Offering a sterling experience of 11.5+ years across the industry in Mechanical Engineering

CAREER OBJECTIVE

To enhance my knowledge and skills consistently to make effective decision-making contribution for the growth of the organization and personal development.

PROFILE

An astute professional with experience of 11.5+ years across the industry. Key expertise in Mechanical Engineering and business valuation, possessing valuable insights, keen analysis. Currently spearheading as Senior Engineer -Manufacturing Engineering & Development. with M/S Estra(Erae) automotive systems India Pvt Ltd.

Diploma & B. Tech in Mechanical, MBA in Production & Operations management and adept at developing strategies to enlarge the core market base of the company based on market research data while conceptualizing, planning and implementing processes to drive business volume growth.

Solid domain knowledge in automobiles with interpersonal and management skills with ability to handle multiple tasks. Exceptional talent for problem solving and ability to handle multiple functions and activities in high pressure environments with tight deadlines. Adept at latest total productivity management techniques to ensure highest quality standards

PREVIOUS EXPERIENCE

M/S SONA KOYO STEERING SYSTEMS LTD

Section Team Leader Aug 09 to May 16

In the Automotive Industry, Sona Koyo steering Systems Limited, is the name that stands for quality, dynamism and multifaceted growth. Its India s No 1, Steering maker and a $100 million company. A joint venture between Maruti Udyog Ltd and Koyo Seiko (Japan) since 1987, Sona Koyo is accredited with Deming Prize for its outstanding TQM practices and is also a TS16949 & ISO 14001 Certified Organization. It is involved in practicing TPM & TQM under the esteemed guidance of Prof T SUDA (JUSE) & Mr. Yamaguchi (JIPM)

Tubular Technology Project: -In present scenario, Tubular Shaft is commonly used in Columns.

Concept behind using tubular shaft is Weight reduction.

PREVIOUS EXPERIENCE

RANE NSK STEERING SYSTEEM LTD.

Engineer May 16 to April' 17

Rane NSK Steering Systems Ltd. (Leading Steering Manufacturing Company in India) We are Steering Technology Company with a turnover of Rs.1600 corers. We are manufacturer of manual & power steering systems to major O.E.M s Maruti, Honda, Tata motors etc. Company is ISO900:2001, TS16949 certified. We have 3 factories, which are strategically located across India.

PROFESSIONAL EXPERIENCE

MINDA JBM Casting LTD.

Assistant Manager April 17 to Sep.'17

MINDA JBM Casting Ltd. (Leading Die Casting Manufacturing Company in India) We have 2 factories, which are strategically located across India. Founded in 2011, MJ Casting Ltd. is a leading manufacturer of Die Casting Components in India. It is a Joint Venture between UNO MINDA and JBM group.

Developing top of the line products for two wheelers, the company aims to be a preferred and benchmark supplier for OEMs in all categories of Die Casting products. Going forward it aims to build technical self-reliance in Pressure Die Casting, Gravity Die Casting, Low Pressure Die Casting and Squeeze Casting.

PROFESSIONAL EXPERIENCE

SONA FUJI KIKO AUTOMOTIVE LIMITED

Sr. Engineer Sep 17 to Feb'19

SONA FUJI KIKO AUTOMOTIVE LIMITED is a 51 : 49 joints venture Company between Sona Koyo Steering Systems and Fuji Kiko Co. Ltd of Japan has been established to manufacture C-EPS Steering columns. The company supplies products to the customers like JTEKT SONA, JTEKT Corporation of Japan, Sona Koyo Steering Systems Limited etc. The company is certified with TS-16949 certificate.

PROFESSIONAL

Senior Engineer - Feb'19 to Present date

Estra (Erae) Automotive Systems India Pvt. Ltd is a Company of Korea has been established to manufacture automobile AC Compressor. The company supplies products to the customers like GM, Honda, Mahindra etc. The company is certified with TS-16949 certificate.

Responsibilities

Tool Cost improvement and Cycle time reduction

Safety & Environment and 5S culture development & sustain.

Tool management and Tool room activities

APQP and PPAP documents for new product and existing products

Responsible for new line set ups & all the facilities.

ECN, PCN implementation

Process Validation and Revalidation of running line & New line Process validation.

Development of new station, fixture and process gauges, Machines.

Line balancing, cycle time & process capabilities, improvement activities

Quality improvement by 7 QC, Why-Why analysis, problem solving approach

Customer audit, process audits, safety audit action implementation

Continuous improvement through kaizen in productivity, cost, quality, safety, delivery

Prototype, prelaunch and production sample submission of assembly and machining parts

Preparation & Control of Documents as per ISO/TS 16949 quality system.

New part development at supplier end Drawing Specification review with supplier.

Good communication skills, working experience of PPT, Excel, ERP/SAP.

Planning, scheduling, monitoring & Trial on Line for New Product at supplier end & internal.

RFQ Activities, Development & Trial for Tooling, Jig, Fixture & Gauges, Costing, fixture validation.

Cost Improvement activities through effective kaizen / VA - VE activities

Time Study/Motion Study and Line balancing of new products.

Key role in breakdown reducing and increase the Line availability.

Implement Poke yoke to ensure high effectiveness of operation and Quality

Trouble shooting of Machine Shop and Assembly Shop.

Regular follow up with supplier for parts under development.

Supplier audit for product and process at various stages.

Interaction with Vendors for New requirements and Spares.

Knowledge of CNC & VMC programming.

Plan Vs Actual - On time full delivery

Production planing & control, packaging, dispatch function managing.

Manpower Handling, Skill & Knowledge development and improvement

Managing the cross function of Production, maintenance, quality control

Production schedules and punching in ERP

Production and Manufacturing MIS preparation

Tool Cost improvement and Cycle time reduction

Safety & Environment and 5S culture development & sustain.

Expertise working on machines like CNC, VMC, Induction Hardening, Grinding, Slot milling, Drilling, Cold forming press, Rotary swaging, Straightening, Serration forming, Spline forming,

Expertise working on operations like Grooving, Step turning, Grooving, Profile Turning, Threading, Tapping, Drilling, Face milling, Boring, Induction hardening, Crack checking by MPI, Assembly special Machines etc.

ACHIEVEMENTS: -

Improving line efficiency by reducing change over time of turning & VMC m/c

Improving 50% tooling life of rotary swaging m/c by stress reliving process (kaizen selected in CII-2013).

Eliminate non-clean (In-House rejection) by using QC STEPS FOR PROBLEM SOLVING.

Automation done on line for change over time reduction & operator efficiency improve. (Like auto clamping at turning, vacuum mechanism for die cleaning, gravity chute, nut gunner etc.

Reduce Bearing Dia (In-House rejection) at grinding m/c by program modification.

Increase PPLH of Grinding & honing cell approx. 40% by Machine layout change.

Successful HVPT for upper shaft and case differential Lines.

Development of UPPER SHAFT For MARUTI, FORD, MAHINDRA

Development of CASE DIFF. For TATA FIAT GROUP.

Development of RACK HOUSING for TATA NANO

Development of Compressor Housing-Machining

Successful HVPT of Rack and pinion assy. Column assy. And Open case diff. for Nano

PROFESSIONAL TRAININGS: -

Training on, TPM & VSME, 7QC.GKA, PFMEA, Presentation skills, Leadership, Manufacturing Training at Korea, Safety Leader Training at JTEKT INDIA.

ACADEMIC

Diploma in Mechanical Engineering in 2009 from Government Polytechnic Narnaul, Haryana

B.Tech in Mechanical Engineering in 2014 from MDU University

Pursuing MBA in Production operation managementfrom GJU University (Complete in 2020)

PERSONAL PROFILE

Name: Rahul Chauhan

Father Name: Ajit Singh Chauhan

Date of birth: 11st May, 1990

Marital Status: Married

Religion: Hinduism

Nationality: Indian

Passport No: K7185115

CURRENT CTC: 7.5 Lac

EXPECTED CTC: 10.8 + Lac

DECLARATION

I hereby certify that the statement above (including any attachment submitted, now or later) are accurate to the best of my knowledge.

Date: 08/02/21 Rahul Chauhan

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