Quality Engineer Power Plant
Resume:
Technical Skills
• * years of work experience as a Supplier Quality Engineer in an Aerospace Industry (Bombardier)
• 2+ years of work experience as a Quality Engineer in an Automotive Industry (Trigo Global Quality Solutions)
• 3 years of work experience as a Quality Engineer in a Tier 1 Automotive Industry (JBM Group)
• 4.5 years of work experience as a Maintenance Engineer/ Failure Analyst- Plant & Equipment in an Oil & Gas EPC Industry (Punj Lloyd Group)
• Working knowledge of Lean Manufacturing tools (Root Cause Analysis, Kaizen, Value Stream Mapping, Mistake/ Error Proofing etc.) and Formal Corrective Action Procedure
• Working knowledge of Six Sigma (DMAIC), IATF 16949, Blueprint, GD&T, Control Plans, Process Verification/ Validation Plans, Cp, Cpk, Process Data Analysis, GMP, 8D, DOE, DFSS, DFX and DFM
• Working knowledge of Quality Management System (QMS/ AIAG) tools; APQP, PPAP, MSA,FMEA, and SPC
• Elementary knowledge of Finite Element Methods, Stress Analysis, Variable Attribute Charting & Regression Charting and Additive Manufacturing
• Prepared Budget, BOM, Work Orders, Purchase Orders, MIS (Management Information System), Departmental Procedure and Consumption versus Expense report
• Student Member of OSPE (Ontario Society of Professional Engineers) and eligible for P. Eng
• Working towards PMP Designation, Agile (ACP) Certification, Certified Quality (CQE), ASQ- Six Sigma Green & Black Belt, ASQ- Auditor Training, ASQ- Supplier Quality Professional (SQP), AS9100D- Lead Auditor Certification and Salesforce Certification
Software Skills
• Language: C++
• Database: Maximo, Oracle 11i, EPIC Real, SAP
• Applications: MS Office (VLOOKUP/HLOOKUP functions, Pivot Tables, Macros etc.), MS PowerPoint, Outlook, Lotus Notes
• Tools: Minitab, Launch Pad Central, FlexNet (MES), Citrix (NCMS), MARCUS, ERD Flow, E-Integrity, E- Conformity, GNet
• Package: AutoCAD, SolidWorks, Catia V5, MS Projects, MS Access, MS Visio, and MS SharePoint Work Experience
Supplier Quality Engineer: Mar 2018- Feb 2021
Bombardier Aerospace (Toronto, ON, Canada)
• Performed design reviews, audit reports for conformance between the Engineering 'as designed'(EBOM, NIEO, CSD, CIN, MODSUM) and 'as built' product definitions at Final Assembly Line level
• Provided technical assistance to suppliers and acted as technical interface between engineering, quality, methods, logistics and production teams
• Acted as internal auditor by evaluating engineering drawings and ensuring that all necessary Quality requirements included and recommended changes to Quality or Engineering Management if required
• Recognized the need for and initiated corrective and preventive actions for product or process discrepancies
• Adapted and interpreted customer drawing, COS, SPC charts, specification and referenced standards to derive appropriate dimensional and geometrical tolerances (GD&T) to feed dimensional and FAI inspection sections Rahul Gupta
https://www.linkedin.com/in/rahul-gupta-
117b5a51/
10 Fairbank Avenue,
Toronto, Ontario,
Canada
*********@*****.***
• Skillfully performed all steps of First Article Inspection (FAI) procedure on documents, such as Drawing, Part List (PL), Bill of Material (BOM), Condition of Supply (COS), Engineering Data Release Note
(EDRN), Engineering Order (EO) and related standards & specifications
• Developed Certificate of Conformance (COC) of the parts based on the data, related material certificates and part technical specification and effectively deployment of various specification and standards including BAMS, BAMS, BAPS
• Enhanced stakeholder management skills through acting as the main point of contact between external and internal suppliers within the varying Bombardier Aerospace internal units
• Audited suppliers’ non-conformance reports (NOEs, Disclosure Letters) to ensure compliance to quality standards; practicing a working knowledge of ISO9001, and adhering to the organization's quality management system and liaise with suppliers as well as bombardier varying functions to promote conformance to quality standard
Quality Engineer: Mar 2016- Mar 2018
Trigo Global Quality Solutions (Windsor, ON, Canada)
• Analyzed interacting vehicle components & sub-systems in distinguishing defects caused by part quality or by improper use of customer
• Used testing methods and diagnosis devices for defective parts assessment
• Root cause analysis of the most changed parts, designed inspection and compared with competitive brands, feedback probably quality defect caused to suppliers and recommended improvement ideas
• Liaised with suppliers to resolve various quality issues & maintained inspection results by completing reports
• Designed productivity plans to improve workplace efficiency and evaluated alternative methods to achieve department targets
• Implemented quality concepts, designed standards & materials to equalize guaranty process
• Delivered regular training to co-workers, operators & dealers to encourage appropriate quality practices and made presentation & written reports to manager and suppliers Automotive Quality Engineer: Jan 2013– Dec 2015
JBM Group (Gurgaon,India)
• Owned Kaizen activity implementation to enhance Quality Control process in the QA department
• Incorporated Six Sigma methodologies to solve a range of design and manufacturing problems
• Solved complex problems in manufacturing methods by utilizing seven tools of quality and additional statistical methodologies
• Established new-product PFMEA along with initial control plans to maintain assembly line production goals
• Monitored and audited quality of manufactured products to ensure they meet required standards
• Coordinated with suppliers and ensured timely supply and quality of raw materials
• Analyzed data using Statistical Process Control methods
• Scrutinized implementation of corrective action and managed non-conformances Maintenance Engineer/ Failure Analyst- Plant & Equipment: June 2008- Dec 2012 Punj Lloyd Kazakhstan/ Punj Lloyd Limited/ Punj Lloyd Oil & Gas (Malaysia) Sdn. Bhd. (Kazakhstan, India & Malaysia) Kashagan Export Pipeline Project of AGIP KCO/ National Highway Authority of India (NHAI)/ Sabah Sarawak Gas Pipeline Project (SSGP)
• Responsible for Operation and Maintenance (Periodic and Preventive Maintenance) of various equipment, such as Excavators, Dozers, Wheel Loaders, Static Concrete Pumps, Pipe Bending Machines, Power Generators, Diesel Welding Machines, Trailers, Trucks, Passenger Vehicles etc.
• Involved in troubleshooting and Failure Analysis for Equipment and the commissioning of oil free Air Dryers
• Hands on experience in the preservation & periodic maintenance of static & rotating equipment; centrifugal pumps, static air compressors, cooling fans, air reservoirs, skid tanks, radiators, and lube oil motors
• Involved in the preservation and pre-commissioning maintenance activities of GTCP (Gas Turbine Compressor Package) and in the pre-commissioning pipeline activities, such as water filling, vacuum drying, and nitrogen purging
• Involved in the lubrication process of gas turbines (four units) and lubrication and nitrogen purging of gas compressors and gas skids (four units)
• Supervised record maintenance and management of inventory through ERP package and documentation
• Involved in the techno- commercial negotiations with vendors for spare parts and procurement/ renting of project equipment, analyzing quotations, consulting suppliers, arranging demonstrations, ensuring proper certification & training, facilitating insurance/ warranty/ loss/ damages/ claims and finalizing terms & conditions
Project Experience/ Achievements
Six Sigma (DMAIC), Lean Manufacturing, QMS, Failure Analysis- Components/ Equipment, Entrepreneurship
• Broad understanding of essential Aerospace & Automotive parts and of current terms and systems because of related employment experience
• Performed DMAIC and RCA in finding the defects in angular displacement of the input shaft of Rotary Variable Differential Transformer (RVDT) in APU of tail cone, leakages and pressure drop in the Auxiliary Fuel Tank of Global 7500 aircraft
• Performed DMAIC in getting cabin windows flushness as per BAPS that did not meet drawing requirements in unpressurized and pressurized conditions, installation of EMI filter seal and connector that did not meet the BAPS requirement in RAT GCU of cheek panels
• Performed RCA in finding pressurization leakages from bulkhead connectors, outflow valve, pax & cargo doors and hydraulic leakages from hydraulic e- bay area
• Performed RCA in FTP Symmetry check of the aircraft due the wing symmetry holes were out of positional tolerance
• Hands on experience in the rework of co- axial cables and other harnesses in the mid- fuselage, e- bay and fwd- aft/ tail cone area and the paint chip off issue of different torque tubes of wings slats
• Hands on experience in the rework of harnesses of Chrysler Pacifica Mini Van while the product was being launched
• Performed DMAIC to reduce welding defects in an Oil & Gas EPC Project
• Performed RCA to eliminate waste using VSM in an Automotive Industry
• Created & developed a Prototype; Mobile App for online grocery delivery at doorsteps
• Repaired Swamp Pontoons (Marsh Buggies) which was newly introduced in the company
• Prepared a Case Study on Steam Power Plant to increase turbine efficiency Education
Master of Engineering (M.Eng.) Mechanical Engineering: May 2016- Oct 2017 University of Windsor, Windsor, ON, Canada
Bachelor of Engineering (B.E.) Mechanical Engineering: Aug 2004- June 2008 Raipur Institute of Technology, Raipur, CG, India
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