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Mechanical Engineer Maintenance

Location:
Kolkata, West Bengal, India
Posted:
April 04, 2021

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Resume:

UTTAM KUMAR

MOB: 797-***-**** Email ID: adlexx@r.postjobfree.com

Seeking Managerial and Techno-Commercial assignments in Project & Maintenance in a reputed organization.

CAREER SUMMARY:

An accomplished versatile result driven Mechanical Engineer (Planning & Execution) with cross functional experience in Mechanical equipment's.

Team-oriented Engineer who works effectively with all levels of employees in cross-functional teams with strong leadership and relationship-building skills.

Expertise to identify, diagnose and resolve operational, manufacturing and maintenance problems within deadlines.

DOMAIN OF EXPERTISE:

MAINTENANCE PLANNING I PROJECT EXECUTION I COST REDUCTION I NEW PROJECTS

PROFESSIONAL WORK EXPERIENCE:

Versatile professional with 11 years of experience in Operations & Maintenance, Cost Control, Planning, Breakdown Management and Project Management & Execution across the plant.

Skilled & experienced to maintain Centrifugal Pump, Reciprocating Pump, Centrifugal Blower, Reciprocating and screw type Compressor, Gear Box’s, Lathes, Boring, Shaping, Rough Turning machines, Gas Pipe line maintenance Planning & Scheduling.

Expertise in Plant maintenance, planning strategy and implementing production / process control, cost management & quality initiatives to ensure top & bottom line profitability Proficient in analyzing production systems/ processes, identifying loopholes & steering continuous improvement projects.

Ensuring compliance to quality standards and maintaining all related documents.

Six sigma projects done as green belt holder.

Expertise in TPM to deploy 5’s activities, autonomous maintenance, TPM pillars and training.

Skillful to give maintenance and Safety related trainings to new comers and colleagues.

Expertise in inventory management and material procurement through SAP.

ISO documentation and coordination with various departments for smooth functioning of the equipment by feedback and suggestions.

KEY RESPONSIBILITIES:

At USHA MARTIN INDUSTRIES LTD. (JAN,2010 to SEPT, 2014)

Responsible of operation, maintaining and repairing all equipment’s required in day to day working.

Prepare periodic plan for spares and consumables for production process and preventive Maintenance.

Maintaining maintenance data and ISO documentations.

Conducted Root Cause Analysis (RCA) for production halts, repetitive and major breakdowns.

Responsible for Preventive, planned and corrective action maintenances of equipment’s as per priority and schedules.

Spares drawing in CAD design.

Man power planning and interpersonal relationship with other departments.

At GONTERMANN PEIPERS INDIA LTD. (Oct, 2014 to till date)

Planning a correlated production and maintenance schedule of various conventional and CNC machineries and instruments to increase machine up time and equipment reliability, in line with material and manpower availability.

Proactively identify areas of obstruction/ breakdowns and take steps to rectify the equipment’s through application of trouble shooting tools.

Skillful in enhancing systems to bring greater cost efficiency levels & energy/ power reductions.

Executing cost saving and energy saving techniques / measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

Distinction of creating a maintenance chart of various machines like CNC Lathe turning machines, Conventional and CNC Horizontal boring machines, CNC grinding machines, shaping machines etc. And Hoists & Cranes up to 60T.

Responsible of Cooling tower (Cross air flow type), Pump house, machine shop, compressor house, Spares management, Hydraulic press, Packaging line, Man power planning and planned maintenance activities.

Implemented Kaizen and 5’s activities throughout the plant. Conducting Safety audits within the department and ensuring the compliance from all the employees and updating the checklists and audit reports.

Executed small and large projects within plant.

PROJECT WORK & ACHIEVEMENTS:

A 15 meter long Roll Barrel Grinding Machine revamping, installing, commissioning done.

X-Y-Z axis movement column type Boring machine, completely broken bed repairing and installation done for smooth production.

Extension of Machine Shop Sheds (24 meters) done for installation of new machines.

Installation of 20T crane.

Productivity enhanced through breakdown cycle time reduction.

Implemented pneumatic guard interlocking system throughout the tubular m/cs. for SAFETY.

Plenty of modifications done to reduce downtime.

TRAININGS ATTENDED:

Basic Hydraulics training at USHA MARTIN INDUSTRIES LTD, in July ’10.

Vibration Analysis Level-1 Certification course by IIPM in Sept’11.

SAP Training at Gontermann peipers India Ltd.

Six Sigma Training (Green Belt).

TPM and Tools Training.

ACADAMIC HIGHLIGHTS:

2009 B.E. (Mechanical) from Manipal Institute of Technology, (MAHE) Manipal. 70%

2006 DIPLOMA (Manufacturing Technology) from B.I.T Mesra, Ranchi. 85.9%

2003 Matriculation from St. Aloysius High School, Ranchi. 73%

PERSONAL DETAILS:

Date of Birth : 10th April, 1987

Address : Flat no-2D, Agate Akash, Thakdhari, Newtown, Kolkata, West Bengal -700156.



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