Dear Hiring manager,

I would like to introduce myself as through Quality assurance auditor & Process engineer having total experience of 7.5 years in BOSCH Ltd. Handling core Quality & process planning operations. I am Goal oriented & systematic working person. I am highly committed, resilient with excellent communication & interpersonal skills.

I have deep understanding & experience of Quality basics & process planning activities & knowledge about management and Quality issues. I started my career as a Trainee in BOSCH Jaipur plant in October 2011-October 2012 during which I gave an exceptional contribution to the organizations growth by my projects

a) Elimination of leakages in pump in Assembly line, b) Elimination of Engine performance problem due to spring unhooking, c) Standardization of MILK RUN concept for delivering parts across plant. d) One Family One location for storage of parts.

I am Currently working as a Quality Assurance auditor at BOSCH Nasik Plant (NaP) since Aug 2017 handling core Quality activities, Inspection of final products, Preparing & reviewing quality reports, ISIRs, Proto samples for improvements & to create & sensitize the Quality mindset with in the working group through projects related to Quality Campaigns, seminars & sharing of Quality overviews & KPIs amongst the Manufacturing colleagues.

Worked in BOSCH as a Process Planner from Jan 2013- July 2017 and have handled many important projects which contributed to the growth and giving savings to the organization. Few Projects handled during my process planner are a) Cycle time improvement projects hence improving the productivity, b) Quick Setup Changeover projects, improving the OEE of the machines, c) T&C projects improving tool life, d) Energy projects- reducing the Muck generation, e) Quality improving projects by elimination of defects components & processes at pump level improving the quality of the product, f) Power savings projects on machines by reduction in power consumption of the value streams.& further improvements through Kaizen & 5-S improvements.

FPR for the international audits IATF 16949 and Bosch PS-QMM audits..

Apart from that I am trained on FMEA, HEP, MTM, Ergonomics & Work place design

On personal level I am self-motivated, positive and have an enthusiastic “can do” attitude. I have a professional reputation for meeting and exceeding KPIs and have developed and delivered successful strategies to reduce cost and increase Quality & productivity.

I would welcome the opportunity to discuss my experience with you in further detail and I thank you in advance for taking the time to consider my application.

Sincerely,

KETAN KAMBOJ

Enclosed- CV

KETAN KAMBOJ

Mobile- 086********

adldxw@r.postjobfree.com

adldxw@r.postjobfree.com

Objective

Intend to work in a fast pace environment which contributes to my growth as a professional, to be at such a place where along with my educational and professional qualifications my strengths and skills can be utilized and I can become an efficient professional in the field.

Work Experience

Company Name – BOSCH Ltd.

Plants – Started career at Bosch JaP as a trainee in October 2011 (Graduate Trainee for 1 year)

- Worked as a Sr. Engineer, at Bosch JaP handling Process engineering activities

Of Components area. (Jan 2013, to 31st July 2017. Planner for 4.5 years)

Presently Working as Quality Assurance auditor at Bosch Nasik Plant from last 3.5 yrs.

Job Role

As Quality Assurance Auditor - Product Quality Assurance auditor for CR Injectors Nozzles

Mr. Customer for M/s SMLI & ITL.

As Process Planner - Process engineering - Manufacturing (Components)

As Graduate trainee – Manufacturing

Quality Management & Method, Logistics & Stores

Lean Manufacturing

Handing Responsibilities as a Quality Assurance auditor.

Responsible for Product Quality Assurance for Injector Nozzles (CR & DSLA)

To train & guide Quality & manufacturing associates on quality related issues, define procedures & further improvements by Quality gates & 14-Q principles.

SPOC for Quality of new releases of Nozzles (BSVI, P2P, Parallel releases)

Cross check the Quality reports & finished products to maintain compliance with the Bosch Guidelines, also with IATF 16949 & Customer specific requirements.

Quality Layout inspections for Nozzles, Q tests, A tests, Lot audits

Handling ISIR, PPAPs, Proto samples for new generation of nozzles.

FMEA Plant coordinator- FMEA reviews, Line walks, Improvements, FMEA monitoring at Plant & Value stream levels, compliance with AIAG/VDA requirements.

Focus on Prevention & detection improvement actions for making robust processes.

HEP Plant Coordinator – Human Error Prevention - HEP projects coordination & reviews, HEP plant coordination activities, driving self HEP Projects, Resolving quality problems using HEP.

SAP PEX – SAP process expert for QM module in Plant.

Mr. Customer role for Customers SMLI & ITL- Handling Customer related Q issues for Injectors & nozzles, Customer specific requirements, Customers audits, Reports & Review.

Projects handled as Quality auditor

Implementation of Q-campaigns for associates for developing sensitive mindset towards Quality with theme of Focus on Prevention rather than detection.

Responsible for New parts release from various Bosch plants (BuP, CtP, RzP, RBCD transfers

New releases for Nozzles Transferred from Bosch to Bosch plants worldwide.

Quality Cross checking & parallel release activities for Nozzle ISIRs in co-ordination with IPN.

Optimization on inspection techniques & methods by data analysis & risk assessment leading to Reduction in Scrapping & inspection cost of products by 0.5 MINR.

Quality assurance for the new generation of CR Nozzles CR 1-18, BSVI.

Checking of the process for manufacturing of CR 1-18 Nozzles in compliances to the Bosch Quality levels, IATF 16949 & customer requirements.

FPR for the Lead plant audit from Bosch Bamberg (BaP) for Qualification of the new CR 1-18, CR 1-16 nozzles.

Lead auditor for Process & product releases of new CR1-16 & CRIN nozzles.

BSVI safe launches one of key persons for Nozzles & Injectors.

Team Member for a major defect - Rust in Nozzles Pressure chamber

Responsible for comparison study of the parts with processes & machine for resolving rust generation .

Data analysis of various process of Heat treatment through 8D, BOB-WOW comparison, WHY-WHY analysis & SEM reports

Process improvements in manufacturing lines through FMEA & HEP line Walks, FMEA review practices Simulations & action validations at GEMBAs & its shop floor analysis, FMEA assessments as a FMEA Plant Coordinator for a Zero defect approach.

Projects done with HEP techniques resolving Nozzle Wrong spray geometry problems, through Linewalks & studying the behavior of associates & his working sequences.

System for Quality overview of the Nozzles with the manufacturing colleagues.

Q – MIS, Quality management systems.

Q - Pyramid – Monitoring Important Quality KPIs.

Support to Quality & Manufacturing teams for SAP related errors & queries.

Testing of SAP QM modules, data migration, testing with central teams for SAP error debugging.

QM PEX & FPR for SAP testing for migration SAP to POE & S 4 HANA systems & technical updrades.

Projects handled - As Process Planner

Responsible for New Parts Releases for CtP (Curitiba Plant) transfer.

New releases of components transferred to Bosch Jaipur from Bosch CtP.

Alternate Process developments on machines as production contingency plan & also removing the costlier machine.

Line Layout Optimization for creation of space in hanger for the future products.

MAE Flexibility improvement by establishing additional component on machine

Stock Optimization on component Support Ring to improvement the productivity.

Process Improvement through CIP

1.Cycle time reduction project

Reduction in the cycle time of the honing machine by changes in the honing parameters by improving EMZ.

Reduction of Cycle time on laser cutting machines by changing the laser parameters

Resulting in increasing the production volume.

2.OEE improvement by Quick changeover on machines

KADIA machine Changeover time reduced from 63 min’s. to 35 min’s.

NLK honing machine changeover time reduced hence improving the OEE of the machine by 5 % by reduction in the changeover losses.

Tools & Consumables improvement

1.Honing Tool localization-

Cost savings projects undertaken for honing tools & grinding wheels, with the result in making a savings of 71,000 INR per tool. Also increasing in the life of the tool.

Energy conservation projects

1.Reduction in Waste (MUCK) generation in lapping operation by reduction of the oil & lapping powder consumption by dimensional changes in the component.

2.Power savings & air savings projects by doing interlocks in the machine operating cycles.

Component Quality Improvement

Solving quality related issues with the help of Q-tools such as PSS, WHY-WHY analysis

& Root Cause analysis.

Elimination of defect for the partial assembled parts supplying to the assembly line by implementation of Poke-Yoke at the station & designing of Supply trays.

Small projects handled

Improvements projects done by implementation of 5-S & Kaizens.

1.Changes in workplace design for better handling of tools & tooling on the station, resulting in

time savings during tools changeover activities. Hence improving the ergonomics of the station.

2.Implementation of 14-Q principles in manufacturing lines for quality & process improvement to avoid defects & to be Right first time & every time in quality & production.

3.Suggestions given for energy savings by implementing pneumatics instruments, hence saving compressed air energy..

Other responsibilities handled

IATF 16949 & DS (Diesel systems) QMM Audits

FPR for the audits done at plant level which went off without any Non Conformities.

Coordinator for Suggestions tracking & implementation at Department Level as a planner

Achievements & accomplishments.

Honored as FMEA champion for implementing FMEA BBM modules at NaP & improvements in FMEA at Plant level.

Honored with the “Best Quality Problem Solver” Award for year 2016, 2017.

Felicitated for elimination of the defect of partial parts assembling at pump level.

Felicitated for elimination of the defect of Hole missing in component during soft stage manufacturing process.

Felicitated with the Best team award for Process establishment on machines.

Felicitated with the certificate of Waste elimination project of changeover losses.

Work Experience - As trainee

1.Manufacturing – Assembly (Oct 11 to Jan 12)

2. Quality Management & Methods – Customer complaints (Jan 12 to Apr 12)

3. Logistics & stores (Apr 12 to July 12)

4. Lean Manufacturing (July 12 to Oct 12)

Projects in Bosch (As a Trainee)

Elimination of leakages in pump at D.V station in assembly line.

Engine performance problem due to Spring Unhooking

Standardization of MILK RUN concept for delivering parts across plant.

One Family One Location (OFOL) storage of parts.

Academics

B. Tech. in Mechanical Engineering.

Completed industrial training (6 months) at BOSCH Ltd. Jaipur

Education

Examination

Year

Board/university

Aggregate School/college

B .Tech

2011

Punjab Technical University, Jalandhar

75.6

Sri Sukhmani Institute of Engineering & Technology, Dera Bassi

XII

2007

CBSE

69.2

D.A.V Model school, Chandigarh

X

2005

ICSE

76.6

St. Kabir Public School, Chandigarh

Trainings

On-Job trainings

Quality Methods at Bosch.

Product Quality Auditor.

Problem solving with 8D methods.

FMEA basics & IQRM software Training.

FMEA Moderator training

HEP training

Undergone MTM (Method-Time-Measurement) trainings

Ergonomics & workplace design.

Industrial Trainings

Undergone 6 months industrial training at Bosch Ltd. Jaipur

Undergone 6 weeks industrial training at Punjab Tractors Ltd, Mohali

Skills

Software exposure – SAP, IQRM, BBM, AutoCAD, Microsoft Office

Languages Known – English, Hindi. Punjabi,

Abilities & Strengths

Adaptive to new environment

Sincere towards work

Optimistic

Team worker

Systematic working

Punctual

Good Organiser

Other Positions and Responsibilities

At BOSCH

Coordinator for FMEA & HEP at Plant level, SAP PEX for QM module

Coordinator for the suggestions implementer at Department level

Key Member for the energy conservation projects of the department

At College

Event Organizer Tech Fest –LAMHE 2009, 2010.

Event organizer for the Robotics fest 2010.

Conducted technical seminars on latest technologies as a member of SAE Collegiate club

Member of SAE India..

Areas of Interest and Hobbies

Sketching

Painting

Playing keyboard (CASIO)

Personal Details

Father’s Name : Mr. Arun Kumar Kamboj

Date of Birth : February 15, 1989

Nationality : Indian

Marital status : Unmarried

Personal interest : Desire to learn & keep myself abreast with the latest development and

Technology in the automotive world.

DECLARATION

I assure you that the above information is true to best of my knowledge. I am the person responsible for any sort of discrepancy.

PLACE:

DATE : KETAN KAMBOJ

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