A T U L S O N A W A N E

Ravi Prakash Co-operative HSG Society, Flat No. 101, First Floor, Near Magala Hindi High school

Kumbharwada Road, Rambhau Mhalagi Marg, Kopari, Thane (East) (MH) India Pin 400603

Mob. +91-860******* Res. +91-771******* / +91-860*******

adlcz2@r.postjobfree.com adlcz2@r.postjobfree.com Manager-Mechanical Design

Dedicated and technically skilled business professional with a versatile administrative support skill set developed through experience as a Asst. Manager Design and Development in varies sector such as Biogas Plant, Small Wind Turbine (SWT), Automobile (Chassis and above chassis parts) & Structural Engineering Division, Material Handling equipment, Pressure Vessel, Mechanical Components and Sheet metal Components design such as control panel, enclosure, equipment cabin, kiosk etc. Excel in resolving employer challenges with innovative solutions, Design procedure systems and Process Improvement proven to increase efficiency, customer satisfaction and the bottom line. Offer advanced computer skills in AutoCAD, Creo, Solid work, NX, ANSYS, Workbench, DesignXplore, Hyper mesh, PV Elite, AutoCAD Plant 3D, MS Office, Excel Suite and Other applications. Key Skills/Responsibilities

Teambuilding & Supervision

Core & Concept Design

New Project Development

Validation of Design & Testing

Checking of Design Drawings & BOM

Optimization & Cost reduction

Report & Document Preparation

Policies & Procedures Manuals

Records Management

Meeting & Event Planning

Inventory Management

Customers Feedback

Experience

Tigmen Engineering Pvt. Ltd., Vasai. 15th Nov 2019 to Till Date Designation: Lead Engineer-Project (Mechanical Design) Roles & Responsibility:

To lead a team of Engineers/Draftsman involved in design and engineering of Above Ground Fuel Storage Tanks to meet global standards including ASME, API, UL, IS standard. ASME Section VIII, AS-1962, AS-1940, BS799, UL-142, CAN/ULCS60114, PPG2.The tanks suit a large range of applications for Mining, Transport, Factories, Agriculture & more. The role will involve the following: -

1. Lead & own the process of preparation of design deliverables with due consideration for applicable Codes & Standards. Take ownership of deliverables produced & their quality. 2. Preparation/review & finalization of Plant & equipment layouts, General Arrangement drawings etc. 3. Preparation/review of Equipment datasheets & specifications, RFQ & Tender document and aligning with Client. 4. Interdisciplinary coordination

5. Floating of enquiries, vendor offer review and preparation of TBA and supporting client in finalization of vendors 6. Assist in Design and new product development (NPD) in conveyors, process tanks, hoppers, lubricant tanks, fuel tanks and above ground fuel storage tanks and fluid transfer equipment for mining and mineral processing industry

7. Assist in Technical Services Project for Design, Modification, FEA analysis, drafting, product sourcing, sizing & selection as per customer requirement or application etc. 8. Developing manufacturing drawing for project received and above ground fuel storage tank and parts of fluid transfer equipment as per ASME and other applicable local Codes & Standards. 9. Selection of material / and specification of bought out components as per design requirement. considering safety

& hygienic standards.

10. Engineering calculation for Design and sizing of Structures, hollow sections, load data, ability to calculate power requirements for drives, Gear Box etc. Gas flow calculations, pressure drop, and sizing of ducts / collecting area etc.

11. Hands-on expertise in design calculations and FEA analysis for Pressure, Vacuum, Lifting, transportation, Static and Dynamic Analysis of equipment/components or systems. 12. Development of customized mechanical system/ products by reverse engineering techniques. Optimization through Design Xplore module of ANSYS software with consultant/vendor. 13. Checking of vendors FEA analysis results, 3D models, CAD drawings, final design for cost effective & ease of manufacturing, Assembly, Testing, Erection & Operation requirements. 14. Understanding of Quality standards, Specifications & Test Procedures, documentation, Operating 15. Coordination with manufacturing shops/ customer / Third Party agency during execution of order. V T CORP Pvt. Ltd., J B Nagar, Andheri. 4th Jun 2018 to 10st Nov 2019 Designation: Manager-Mechanical

Roles & Responsibility:

To lead a team of Engineers/Draftsman involved in design and engineering of Electrostatic Precipitator (ESP)/ and allied pollution control equipment like ESP, bag filter, machinery for cement plant, Weighing & bagging machines etc.

The role will involve the following: -

1. Assist in Design and selection of ESP/Boilers/Heat Exchanger/Pressure vessel and its related components for various power plants and other industry, Weighing & bagging machines etc. 2. Developing manufacturing drawing for ESP and other components as per standard practice. 3. To select material / and specification of bought out components as per design requirement. 4. Engineering calculation for Design and sizing of Structures, hollow sections, load data, Ability to calculate power requirements for drives RAV Gear Box etc. required. 5. Gas flow calculations, pressure drop, and sizing of ducts / collecting area etc. 6. Hands-on expertise in design calculations and FEA analysis for Air pollution control devices, Machinery for cement plant, Gas cleaning equipment’s like ESP, Bag filter, Special purpose Machines, Weighing & bagging machines, Support Structure etc.

7. Development of customized mechanical system/ products by reverse engineering techniques. Optimization through Design Xplore module of ANSYS software with consultant/vendor. 8. Review & Checking of FEA analysis results, 3D models, CAD drawings, final design for cost effective

& ease of manufacturing, Assembly, Testing, Erection & Operation requirements. 9. Understanding of Quality standards, Specifications & Test Procedures, documentation, Operating 10. Coordination with manufacturing shops/ customer / Third Party agency during execution of order. 11. Study and handle customer tenders / specification and assist Marketing team for technical proposal. Organic Recycling Systems Pvt. Ltd., CBD Belapur, Navi Mumbai. 1st Sept 2015 to 31st May 2018 Designation: Asst Manager-Mechanical

Roles & Responsibility:

1. Hands-on expertise in design calculations and FEA analysis for process equipment’s like Rotary drum, Bucket & Apron conveyors, Screw conveyors, Pumps, Storage tank, support structure etc. 2. Development of customized mechanical system/ products by reverse engineering techniques. Optimization through Design Xplore module of ANSYS software with consultant/vendor. 3. Understanding of selection of Bill of Material like Motors, Gear Box, Couplings, Bearings, Pumps, Pipes, Hoses, Fittings, Fasteners, Commercial of the Shelf Items (COTs), Standard Sections & OEM’s etc.

4. Understanding & selection of raw material grade, heat treatment, manufacturing tolerances & assembly fits, Surface treatment techniques, Costing of Mechanical systems as per BOM. 5. Understanding of Manufacturing processes & machines for Fabrication, Surface treatments, Machining, Assembly, Testing, erection, Handling etc.

6. Review/Checking of vendors FEA results, 3D models, CAD drawings, final design for cost effective & ease of manufacturing, Assembly, Testing, Erection & Operation requirements. 7. Understanding of Quality standards, Specifications & Test Procedures, documentation, Operating procedures complying with ISO requirements.

8. Generation of Critical/Detailed Design Report, Technical Manual, Operation & Maintenance Manual and Design Documentation.

9. On-site fault finding, failure analysis, troubleshooting. Effective problem-solving capabilities & preventive measures.

10. Drive day-to-day activities for mechanical design & engineering department to meet overall projects. Communication & expedition with Design & Engineering team, Vendors, Project & Site team, Consultants, Customers etc.

11. Company Site visits as & when required.

12. Any other duties as directed by Management.

Crompton Greaves Ltd. Transformer Division (T1), Kanjurmarg, Mumbai.

1st Feb 2015 to 31st Aug. 2015

Designation: Project Trainee

Project Done Successfully:

1. Optimization of Power Transformer Tank Wall Stiffener by using Response Surface Methodology

(RSM).

2. Improvement in Process/Methodology for seismic calculation & report generation for anchor bolt design as per various seismic standards.

3. Seismic calculation and report generation [3Axis or 2Axis Method] for Power transformer tank as per various seismic standards [IEEE 693-2005, ETGI-1.020, IS_1893_PART_1_2002] 4. FEA Analysis and Optimization of LA Support structure for Power Transformer by using ANSYS Design Xplore.

5. Design and FEA analysis of Power transformer tank for vacuum test 6. FEA analysis of Power transformer tank for jacking test (with cca & oil weight) 7. FEA analysis of Power transformer tank when rollers are attached to it (with cca & oil weight) 8. And One Week Training conducted on ANSYS Workbench for CG Employees, Power Transformer Division (T1), Kanjurmarg, Mumbai.

Brick and Byte Innovative Products Pvt. Ltd. 18th May 2012 to 30th Jan 2015 Designation: Dy. MANAGER DESIGN AND ESTIMATION

Roles & Responsibility:

• Teambuilding, Supervision, Capable of working independently and as part of an integrated team.

• Problem solving skills and ability to come up with out-of-box solutions.

• Core & Concept Design, Checking of Design, Drawings & BOM. FEA analysis, Optimization & Cost reduction.

• New Project Development, FEA analysis, Design Validation and Testing for Sheet metal components.

• Initiating and coordinating the technical review process among internal & external specialists.

• Key responsibility to Sheet Metal Component Design and Development such as Control Panels, Enclosures, Kiosk, Server Rack etc. Coordinating Contract manufacturing and system implementation, proposal preparation, Developing and concluding proposals related to due diligence works

• Good organization and time management skills.

MAHARASHTRA AGRO INDUSTRIES DEVELOPMENT CO. LTD.

NOGA FACTORY NAGPUR

28th April. 2011 to 10th May 2012

Designation: ENGINEER INCHARGE

Roles & Responsibility:

• Passion to take up technical challenges and explore new areas without formal training.

• Core & Concept Design, Checking of Design, Drawings & BOM. Optimization & Cost reduction.

• Maintenance of Factory unit includes mechanical, electrical & civil work.

• Key responsibility to new machines or system implementation, proposal preparation & procurement.

• Performing technical review of Factory, due diligence reviews of Factory, root cause analysis. Facts and Figures

• Renewal of Certificates & to get the permissions from respective authorities to run the Factory unit.

• Able to establish and maintain good relation & healthy environment along with Workers, Offices, Management & Clients.

Ashutor Enterprises Pvt. Ltd., Pune 8th Jully2009 to 25thApril 2011 Designation: Structure Engineer

Project Done Successfully:

1. under Renewable Energy:

• Core Design & calculation of Wind Energy

• Windmill Components Design & Selection such as Blade, Rotor, Hub, Shaft, Bearing, Nacelle, Tower, Yawing System, Tail Design etc.

• Provide Complete Solution with FEA & design for 2.5Kw Small Windmill Up to Installation & Testing. 2. Project Done Under Structural Design:

• 2D & 3D Structural analysis of trusses, columns, Beam, pressure vessels, bridges etc.

• Shuttering design and FEA analysis for Holkar Bridge, Bhosari Bridge Pune etc.

• Bridges Pear Cap & Support Structure FEA analysis, Design and Detailing.

• Ghatkopar & Kanjur Marg – Sky Walkway Structure FEA analysis, Design & Detailing

• Bangalore Metro Girdler & Structure Design & Detailing Stokota (E) India Pvt. Ltd., Pune 16th July 2007 to 30th June 2009 Designation: GET Design Engineer

• Project Done Successfully (under Trailer, Tipper Body & Tanker):

• Design & FEA 2 and 3 Axel Flat-Bed Semi-trailer chassis (20feet, 30feet.40feet).

• Design & Optimization of Trailer chassis.

• Design & FEA of Tanker

• Design & FEA of Cubic Fixture for Tipper Body.

• Weight and Cost reduction in Trailer frame by using CAD/CAE Tool. Education

Project Undertaken in M.Tech.

“Optimization of Power Transformer Tank Wall Stiffener by using Response surface methodology (RSM)”

(Sponsored by Crompton Greaves Limited, Power Transformer Division (T1), Kanjurmarg, Mumbai.) Project Undertaken in B.E

“Design & FEA of 24 feet 2 Axel Flat-Bed Semi-trailer chassis”

(Sponsored by STOKOTA (E) INDIA Pvt. Ltd. PUNE.)

Trainings Attended

2 Days Training on “Design of Experiments (DoE), An Approach towards Robust Product Design for Practicing CAE Professionals of ANSYS” 10th-llth, September 2015 in ANSYS FLUENT INDIA Pvt Ltd. Pune.

One-week training cum workshop on “Advanced Pressure Vessel Design and Analysis” in collaboration with L&T Heavy Engineering Division 26th May to 30th May 2014

Eight National “Training Course on "Wind Energy Technology" 9th to 11th Dec 2009 in Chennai

Ansys Certification Course 2006-2007 in SRESCOE Kopargaon Community activities

1. A State Level Technical Paper, Poster & Essay Competition, (Student Co-coordinator & organizer). 2. Model Making, Essay Writing, Debate, Engineering knowledge, Aptitude Competition,

(Student Co-coordinator & organizer).

Qualification Institute

University

/Board

Year Percentage Class

M.Tech.

(Machine Design)

Sardar Patel College of Engineering,

Andheri

Mumbai 2017-2018 6.5 CPI

First

Class

B.E.

(Mechanical)

S.R.E.S. C.O.E. Kopargaon. Pune 2006 -2007 60%

First

Class

H.S.C.

Indirabai lalwani Arts & Science college,

Jamnerpura.

Nasik 1999 – 2000 70.50%

First

Class

S.S.C. New English School, Jamner. Nasik 1996 – 1997 58.53% Second

Class

Extracurricular activities

1. Participations in International Conference, National & State level technical paper presentation. 2. Participations in State level Poster, Essay & Model making Competition. 3. Participations in State level Poem & Poster Making Competition Awards received

1st prize in Monogram Design.

1st prize in poem writing.

2nd prize in poster competition.

3rd prize in state level drawing competition.

2nd prize in extempore competition.

3rd Prize in state level essay competition.

Professional Associations/Organizations Membership 1. The Institution of Engineers (India) [IEI]- Life Member & Chartered Engineer, CEng (India) Membership No: M-163597-7 -Mechanical Engineering

2. Solar Energy Society of India (SESI)- Life Membership No: LM/2343/2019 3. Indian Society for Wind Engineering (ISWE)- Life Membership No: LM569 4. International Association of Engineers (IAENG)- Life Membership No: 242703 Publication

1. Paper entitled “Design and Finite Element Analysis of Power Transformer Tank for Deformation Study” for International Conference on “Role of Industrial Engineering in Industry 4.0 Paradigm (ICIEIND 2018), Bhubaneswar”. Published in eBook -Advances in Mechanical Engineering in the Era of New Technologies, Group C- Design Engineering, Sr. No. 22, Page no.187, ISBN 978-81-930417-3-4

2. Paper entitled “Analysis, Design and Optimization of ESP Steel Structure by using STAAD. Pro” in International Research Journal of Engineering and Technology (IRJET) Volume 7, Issue 7, July 2020 https://irjet.net/volume7-issue7 S.No: 966, e-ISSN: 2395-0056, p-ISSN: 2395- 0072

Training Program/Workshop Conducted

STE-Approved One-week Short-Term Training Program (STTP) on “Engineering Simulation with ANSYS” 06th Jan 20120 to 10th Jan 2020- Conducted for Faculty Development Program (FDP) for Department of Mechanical Engineering Annasaheb Dange College of Engineering & Technology

(ADCET), Ashta, Tal-Walwa, Dist-Sangali, Maharashtra-416301

One-week Training workshop on “Engineering Simulation with Ansys & its application for Power transformer Tank design & Optimization” Conducted for R&D and Design Department, Crompton Greaves Limited, Power Transformer Division (T1), Kanjurmarg, Mumbai.)

One-week Short Training workshop on software’s ANSYS Workbench, Hyper mesh, Solidwork, Creo, NX, Autocad, GD&T etc. Conducted for Faculty of CADD CENTER Ambernath, Thane and Nerul.

Personal Details

Full Name: Atul Suresh Sonawane.

Father Name: Suresh Ichharam Sonawane. Profession: Retired- High school Teacher (NESJ). Mother Name: Usha Suresh Sonawane. Profession: No. Date of Birth: 29th October 1981.

Gender: Male. Marital Status: Married.

Contact Number: +91-860*******/+91-771******* Res. +91-860*******, +91-860******* Email ID: adlcz2@r.postjobfree.com/ adlcz2@r.postjobfree.com / adlcz2@r.postjobfree.com Postal Address: Guru-Krupa, Girija Colony, Bhusawal Road, Jamner. Tal-jamner, Dist-Jalgaon (MH) India, Pin-424206.

Languages: English, Hindi, Marathi.

Hobbies: Being update with technological advancement, Poem writing. Playing Chess, Carom & Cricket, Yoga & Meditation Listening Music & Watching TV, Traveling. Passport No: U5000861 Date of Issue: 07/10/2020 Valid Till: 07/10/2040 Place of Issue: Thane Driving License, No: MH14 200******** Date of Issue: 16/07/2008 Valid Till: 15/07/2028 Pan Card No: BOHPS1197G

Declaration

I hereby declared that information furnished above is true to the best of my knowledge. Place:

Signature

Date:

(Atul S. Sonawane)

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