Career Objective: A quality-oriented and dynamic Engineer, looking to obtain a challenging and rewarding role in a professional environment where I can contribute to the progress of the organization, whilst affording me the opportunity for personal and professional growth.
Wide knowledge of Project management Mechanical Engineering concepts and principles, including implementation of internationally-accepted standard operating procedures.
In-depth knowledge of Mechanical concepts and components, design process and quality control.
Effective people management skill can engender loyalty among colleagues to harmonize performance through constant monitoring.
Good communication and interpersonal skills with the ability to interface seamlessly at all levels and across diverse cultures.
Education & Qualifications:
Bachelor of Technology-
Diploma in Mechanical Engineering.
Professional Experience / Career Profile:
Feb.2013-Present Mechanical Manager (HOD)
M/s Aucc cement Plant (3.2MTA).
(Greenfield Cement project)
Responsible for handling the complete Maintenance management and Operation cycle entailing requirement gathering. Direct reporting to General Manager (Technical Operations).For all activities from Mining to Dispatch Section.
Responsible for project Engineering & Coordination, Execution and commissioning O&M and Planning Management and EPC contractors.
Monitoring preventive, routine maintenance and calibration of equipment’s on a regular basis for higher productivity & efficiency by implementing various techniques for various departments in cement plant,To gain equipment’s higher OEE values to reduce the maintenance cost.
Planning and effecting preventive & predictive maintenance / overhauling, repair schedules of various machineries & instruments to increase machine up time and long term equipment reliability with reliability engineering. Monitored vibration analysis and condition.
Erection, Commissioning, Operation and Maintenance of water treatment plants, sewage treatment plants, .Maintenance of complete water distribution system and Fire Hydrants system. Complete good knowledge of water chemistry.
Responsible for Utility Department to Maintenance and Installation of HVAC system like Chillers, AHU’s, Dryers, Adoptions Dryers, All piping system as per Standards.
Total responsible for planning the yearly Budgets for long term, yearly and weekly activities for spares and its resources.
Budget utilization in relation of plant maintenance and Power generation and cement production with accordance of OPEX.
Improving plant equipment’s availability all efficiency with consistently achieving and reduce the minimize maintenance costs and spares parts.
Preparation of documents for Maintenance programs for shut down plans, Field Quality Plan, Procurement and fabrication Quality Plan, Work Quality Plans including, Inspection and Test plan, check list.
Procurement of material after negotiating and executing all administrative operation and Complete administrative activities like preparation of Enquiry, offer letter, correspondence,
Preparation of Mechanical Maintenance Programs and scheduling with the Management techniques and Responsible of TO to implement the 5s programs and maintain ISO Standards, TPM of equipment’s with the Co-ordination of production /Quality dept .
Conduct development Training programs for Strong communication and interpersonal skill and monitor the implementation of HR Performance Management System in the respective organization (performance appraisal, career development, recruitment.
Responsible for compliance of health, safety and environment (HSE) Risk Management to measures and policies within work area, support the company’s safety policy. organized the implementation of safety culture.
Dec. 2011 – Dec.2012
Mechanical Engineer (Projects)
M/s ETA Star International L.L.C, (UAE) Sumbe Cement project. Angola.
Project execution of project, planning the Site activities,precommissioning and direct reporting to Divisional Manager.
Procurement of materials after negotiating and executing all administrative operation
Coordinating with client for material approval and inspection, process approval to include site activities: fabrication, installation, welding, civil activities etc.
Develop, conduct and evaluate engineering studies associated with planning, installing and preparing material submittals for material inspection.
Erection of Steel Structural and Fuel Storage Tanks(Ø32m X11.5m Height) as per API 650 standards, Pipe lines and Detail study of GA drawings.
Erection of Kiln, VRM (ATOX 45) and Ball Mills with capacity of 110TPH (FLS Unidan mill UMS 4.2X13.0 mts) with Slide shoe bearings and Air Separator SEPAX-375-121and, Bucket Elevators, Dosimat feeder, Drag chains and Belt conveyors. Erection of ESP’s and Air pollution control system,
Erection and installation of Diesel Generators wartsila (3X9.5MW 2X4.5MW ) Fuel Treatment plant and its Auxiliaries like cooling towers,and piping system..
Erection and Pre-commissioning of jaw hammers crusher (1800Tph) FLS Denmark, Erection of steel Structural and handling of material system such as Apron feeders, Raw Material Stacker, Cone Crusher, Side Scraper and Bridge Reclaimer. Vibrater screen, vibrating feeder, and Magnetic separation.
Installation, commissioning maintenance of Hydraulics and Pneumatics Equipment’s and PI&D’s. And erection of pipe lines.
Project Execution, planning, installation, commissioning, maintenance and operation of reverse osmosis water treatment plant and with various capacities 30m3/h, and Sewage treatment plants, Pump station and Erection of pipe lines. And construction of Fire Hydrant Pipelines& Firefighting System.
Installation and Commissioning of Heavy fuel boilers, Fuel treatment plant, of Rotary compressors, Rotary blowers, and piping and Inspection,
Commissioning of various water pumps, oil pumps and installation cement mill Gear box (Type: DMGH 22.4 Make: Flender.
Mar. 2005 – Oct. 2011
Dy.Mechanical Manager (Project-O&M)
M/s Aucc Cements Plant, Libya(3.2MTA)
Project Engineering & Coordination.
Responsible for Project execution, Erection and commissioning of Line 2 cement plant capacity of 5000 TPD. And installation of Electrical.
Responsible in Operation and Maintenance team for LINE -1 Cement plant of 4200 TPD.
Project execution, Erection of Kiln,VRM(ATOX 45), Cement Mills, Crusher, stacker, reclaimer, side scrapper, VRM hydraulics and lubrication, cooler (4x4 cross bar),. And its general piping system.
Installation, commissioning, maintenance of various water pumps, oil pumps and overhaul maintenance of gear boxes like planetary gear boxes, raw mill gear box (Type: TTVL 3080A, Make: Maag Gear) Cement Mill Gear box. (Type: DMGH 25.4 Make: Flender.
Responsible for plant maintenance, troubleshooting of mechanical equipment and continuously monitored plant performances and its efficiency.
Erection, commissioning maintenance and operation of heavy fuel oil boiler (M/s York Shipley, USA) and Schiller Energi A/S (Denmark). And Fuel Storage Tanks).
Ensured safe working conditions in the work place to support the company’s safety policy and planning the total productive maintenance, preventive and predictive.
Preparation of documents like yearly production reports.
Procurement of material after negotiating with client and Suppliers and frequently review and follow up.
Coordinating with client for Material Approval / Material Inspection, process approval(site activities like fabrication, installation, welding, civil activities) etc.
Erection of Structural steel and details study of GA drawing and review of it.
Project Execution, planning, installation, commissioning, maintenance and operation of reverse osmosis water treatment plants with various capacities 30m3/h, 20m3/h, 4m3/h of treatment plants and Erection of pipe lines. And construction of Fire Hydrant Pipelines& Fire fighting System.
Installation, commissioning maintenance and operation of compressors and screw compressors and rotary blowers.
Budget utilization in relation of plant maintenance and cement production with accordance of OPEX
Feb. 2004 – Feb. 2005
Deputy Project Manager
M/s Engineering and Industrial Consultancy Services Bilaspur (C.G), India
Direct reporting to General Manager(projects) for all the above activities
Project execution, Project coordination comprehensive service for contracts and sub contracts in fabrication and erection of elevated Fuel Tanks,, Columns & related pipeline works in Oil refinery( IOC Mathura project).
Responsible for erection of 2X15MW power plant in M/s Monnet Ispat and Power Ltd in Raigarh( CG), and erection of Boilers,, Crushers, Rotary compressors, Compressors, Vibrators, and Rotary Cooler, Air pollution systems like (ESP) and all kinds of material handling unit.
Involved in project and planning execution. Inspection of welding reports WPS/ PQR
Procurement of Materials for project and Coordinating for Purchase activities.
Frequently coordinating with client and suppliers
Sept. 1995 – Apr. 2004
M/s Vishnu Cement Company Ltd, Jaggayapeta- India,
Assisted the Mechanical Manager with the utilization of unskilled and skilled personnel in plant maintenance activities; reported work progress and unexpected complications.
Mechanical activities and predictive maintenance programs of water treatment plant, sewage treatment and boilers. Oil pumps, Compressors and Rotary blowers, and Inspection of Pipe lines.
Mechanical activities and predictive maintenance programs of fuel treatment plant.
Ensuring completion of maintenance jobs with the highest level of safety, quality and effectiveness at minimum cost to maximise equipment availability.
Applying preventative and predictive maintenance practices and contribute to plant improvements of the medium and long term strategy for plant maintenance.
Ensuring sustainable performance which is aligned to plant objectives, values and behaviours.
Fire Fighting System
Sri Vishnu cements ltd (India)
Fire Fighting System
Aucc Cement Project Libya
Received certificates in:
-ASNT NDT Level – II in UT, MT, PT from Trinity NDT, Peeniya, Bangalore India
-SAP( PM Module) from Silicon info (Visakhapatnam) Primavera 6.0 from Millennium software Sol (Visakhapatnam)
-PRO E, CATIA V5 from Techno Soft (Visakhapatnam, India)
Date of Birth:
Dec. 11, 1973
Currently residing in:
Additional Contact Details
Mr. venkat Ramana
Dy. General Manager
M/s Vicat Sagar Cement Ltd., India
Mr Mosin Elsaid
M/s Aucc Cement Plant, Libya