Power Plant Engineer

S V JAYAKUMAR

Contact No.: +919********* SKYPE ID : svjayakumar_79

E-Mail: **************@*****.***

SENIOR LEVEL ASSIGNMENTS

Electrical &Instrumentation

Industry Preference: Power Plant/Oil and Gas/Marine

Location Preference: India, Singapore, Gulf & Other

Profile Summary

A seasoned professional with 13 years of commendable success in:

~ Automation & Control ~ Operations & Maintenance ~ Installation & Commissioning

~ Testing & Inspection ~ Quality Assurance ~ Safety Management

~ Instrumentation ~ Calibration ~ Project Management

~ Estimation of man power ~ preparation of work method statement & operating procedures

Exposure of working on equipment involving field instruments, optical fibre cable OTDR (Optical time-domain reflect meter), plant back up power system (UPS), electrical panels, motors, circuit breakers, etc.

Proficient in achieving these milestones within the shortest span of project completion schedule

Expertise in handling the plant operations entailing planning, resource utilization, maintenance, quality management & manpower management

Deft in improving the efficiency of the automation & control using available resources by searching/ installing suitable instruments as per the requirements

Proficient in design coordination, selection of instruments, installation, testing & commissioning of all control systems

Effective communicator with excellent relationship building, leadership, presentation & interpersonal skills

Work closely with day support staff and operations personnel

Follow a technical review process for each operating procedure that includes

Classify operating procedures into High Risk - Critical, Moderate Risk, and Low Risk – Routine

Reformat the existing operating procedures to the our client’s format

Create and/or maintain procedures related to monitoring and testing functions

Create and/or maintain procedures related to monitoring and testing functions

Coordinates start up between project engineering, construction, specialty staff groups, clients, and vendors

Plans, guides or prepares project hazard and environmental compliance assessments and corrective action items

Maintenance procedure writing for electrical and Instrumentation designs

Core Competencies

Spearheading activities involving working out various requirements & monitoring overall project operations for ensuring timely completion; monitoring DCS / foundation field bus system, loop checking and interlock logic checking

Developing job procedure, inspection test plan & quality plan and conducting technical audit

Selecting control schemes, identifying appropriate control system, handling enquiry specification preparation and selecting instruments based on type of application

Inspecting the field instruments calibration, installation, hook-up, cabling, pressure testing and loop checking

Anchoring erection & commissioning of instrument and ensuring completion of project in minimum turnaround time by effective resource utilization to maximize the output

Creating and sustaining dynamic environment that fosters development opportunities & motivates high performance

Organizational Experience

Since Mar 2018 with Biocon Ltd (India)., as Deputy Manager Utility Electrical & Instrumentation In charge

Looking after, Installation and Commissioning Preventive Maintenance, Trouble-Shooting of Instruments in Following Equipment’s in the Power plant, Water Plant & EHS

Installing Handling maintenance, modification & troubleshooting of Instrumentation and Plant automation products like DCS, SCADA, PLC, HMI, & Analysers

Trouble shooting and commissioning in oil mist detection system, Oil discharge monitoring and control systems, Boiler control system, Ballast control system, fire alarm system, oil discharge monitoring equipment system and Inclinator control system

Managed the operation and maintenance works with a team of workers

Mar’17- Mar 2018 with PECI Vietnam Ltd., as Sr Instrumentation engineer

Client: NgHi son Refinery and Petrochemical LLC- Vietnam

Key Result Areas:

Looking after, Installation and Commissioning Preventive Maintenance, Trouble-Shooting of Instruments in Following Equipment’s in the GTL (Gas To Liquid ) Plant, plant Utility systems,

Handling Computerized Maintenance Management System.

Compliance with organizational safety regulations with regard to work permit system & high quality of work on repairs & maintenance of the emergency shutdown & control system.

Completely familiar with Safety standards and Work permit systems of NSRP and attended safety training and passed different level authorization tests.

Different type of instruments like all electronic and pneumatic instruments. Field bus, Hart transmitters, (temp, pressure, differential pressure, flow), Control valve calibration.

Level transmitters vortex flow transmitter, magnetic flow transmitter, wet leg filling transmitters, Radar level transmitters.

Instrument Protective Function (IPF) Testing.

Experience in the calibration of valves, checking valve action, valve travel, air failure status.

Preparation of monthly PM Job listing with operation availability and completion of related documentation

Sep’16-mar’17 with Goltens India Pvt Ltd., as Electrical and Instrumentation engineer (marine Automation)

Key Result Areas:

Assisted in Commissioning & Surveys of all on board ship systems, Worked in Automation& Monitoring systems of ships, Generator sets, Main switch boards

Worked in main engine controls & Alarm panels, Propulsion and thruster systems in ships, Steering gear system

Associated with the works of DG& Shaft generators load testing, synchronization& Governor testing

Worked in Remote tank level and valve control systems, Water ingress, CO2&Water mist fire fighting systems Cable lying, Termination& Commissioning works of panels in the on-board vessels

Repair, Calibration & Installation of Pneumatic &Electronic pressure transmitters, Temperature transmitters, Temperature switch, Pressure switches, Level switches, Different sensors, Gauges& indicators, Controllers. DP System, Different flow meters, Pneumatic & Hydraulic actuators, Positioners, Different kinds of valves, Purifiers, Gauges & Indicators.

Trouble shooting and commissioning in oil mist detection system, Oil discharge monitoring and control systems, Boiler control system, Ballast control system, fire alarm system, oil discharge monitoring equipment system and Inclinator control system

Nov’13-Sep’16 with Industrial Power Technology Pte. Ltd., as Electrical and Instrumentation Engineer

Key Result Areas:

installinHandling maintenance, modification & troubleshooting of Instrumentation and Plant automation products like DCS, SCADA, PLC, HMI, & Analyzers

Responsible for Boiler automation as well as troubleshooting & logic modifications of various equipment

Managing complete erection (installation) and commissioning of plant ABB DCS, AC800M

Troubleshooting the instrumentation and control problems in coordination with the third party devices using the mediums like Fiber Optic, Modbus, Profibus and Ethernet etc and different protocols network interfacing

Performing pre-commissioning testing of various protection relays of Generator, Transformer, Motor & Feeder Protections of ABB, Schneider, Areva, GE, Reyrolle, Siemens, etc.

Implementing control procedures for overcurrent, earth fault, directional overcurrent, over/under voltage, over/under frequency, transformer differential, bus & line differential, generator differential, loss of excitation, unbalance, under current, thermal overload, loss of load, over/reverse/under power, power swing, impedance protection, breaker failure protection, etc.

Compiling all quality documentation including control plans, process flow diagrams, work instructions, quality reports, rework procedures, etc.

Oct’12-Nov’13 with Plant Electrical Instrument (Pte) Ltd., Singapore as Electrical and Instrumentation Engineer

Client: Shell Eastern Petroleum (Pte) Ltd. Bukom Island (Singapore)

Key Result Areas:

Maintained HSE standards by evaluating vital stats for energy and green-environment compliance and ensuring all equipment are regularly serviced as per schedule

Managed project operations by preparing project details and equipment technical specifications for ascertaining periodic maintenance eligibility

Monitoring the compliance of all services with organizational policies and SOPs (Standard Operating Procedures)

Helping client's engineering staff for general maintenance by providing technical support

Handling unplanned maintenance service requests and attending emergency maintenance service requests due to unplanned blackout or technical snags

Documenting operations cost of all equipment & services along with specifications, cost incurred, spares replaced, next planned service date, special instructions, etc. in central database

Facilitated the preparation of design layouts, user manuals and other technical documents

Sep’11-Jun’12 with Ennore Tank Terminal Pvt. Ltd., India as Senior Electrical and Instrumentation Engineer

Key Result Areas:

Managed the operation and maintenance works with a team of workers

Worked in coordination with maintenance supervisor in supervising, directing and coordinating the work of electrical & instrumentation maintenance personnel

Performed troubleshooting on issues arising in plant automations; conducted PLC programming and modification as per sight requirement

Oversaw the LPG loading and unloading activities in the control room

Mar’06-Aug’11 with Covanta Madurai Operating Pvt. Ltd., India as Electrical and Instrumentation Engineer

Key Result Areas:

Planned, scheduled and conducted repairs & maintenance of electrical & instrumentation equipment to ensure smooth operation

Monitored maintenance delays and conducted area inspections; performed routine checks to ensure that the maintenance work conforms to the environmental and quality standards

Handled commissioning of various equipment and maintained plant instrumentation & control

Assisted the managers in imparting technical support and training at sites; prepared training modules for production staff and maintenance engineers

Ensured the company safety standards and company policies by implementing 5s activities

Involved in the tasks of developing, modifying, and updating electrical drawings

IT SKILLS

Operating Systems: Windows98/2000/XP

Languages: C, C++, Java, VB and SQL

Software: Lab view, Flash and Photoshop

ACADEMIC DETAILS

PG Diploma in Power Plant Instrumentation and Control from Annamalai University, India in 2008

B.Tech. (Electronic & Instrumentation Engineering) from Vellore Institute of Technology, Vellore Tamil Nadu India affiliated to Deemed University, 6.33 CGPA in 2006

Diploma in Automation Technology at Pune, approved by ISA in India in 2006

Diploma (Computer Technology) from Ranipet Institute of Technology, Thenkadapenthangal, Vellore, 87% in 2003

Other Courses

Advance Diploma in Automation

Training Programs attended: Implementation of 5s Activity in a plant

Training Programs attended: DCS programming and trouble Shooting (ABB)

PERSONAL DETAILS

Date of Birth: 26th April 1980

Address: #11Kamaraj Nagar, District- Vellore, Sholinghur-631102,

Tamil Nadu,

India

Languages Known: English, Tamil and Hindi

Passport No.: P4717486

Visa Status: Singapore: S-PASS

Driving License: Indian

Marital Status: Married

No. of Dependents: 2

ANNEXURE

Instrumentation Purview:

Piping & Instrumentation Diagram (P & ID), Hook up Diagram, Loop Diagram

DCS problem trouble shooting in PCS7 v6.0 Siemens and Centum CS3000 Yokogawa

Demolition of Instruments & Panels as per the detailed drawings & Circuit diagrams

Making Cable Schedules, Panel Control Wiring Drgs, Instrument Hook-up Drgs. Project Planning / Scheduling / Updating of activities

Calibration & Servicing (Lapping) knowledge of Safety Valves

Installation, Testing, Calibration and Loop Checking of field instruments such as Pressure, Flow, Level, pH and Temperature Transmitters, Switches, Indicators, Emerson Rosemount, ABB, Endress & Hauser, Bently Nevada, Honeywell, Yokogawa, Vega, Polysonics etc.

Field bus installation and line-up those in to DCS

Installation and testing of optical fiber cable OTDR (Optical time-domain reflect meter)

Commissioning activities like functional check, line up of the Instruments to the process.

Maintenance and troubleshooting of plant computer networking systems

Designing & executing the job as per Detailed Engineering drawings such as Cable Tray layout, JB location Drawing, ADP Location Drawing, Instrument Location Drawing, Termination Detail Drawing & making Cable Schedule in AutoCAD

Commissioning activities like functional check, line up of the Instruments to the process

Demolition of Instruments & Panels as per the detailed drawings & Circuit diagrams

Trouble shooting and maintenance of all kinds of field instruments which are related to DCS & SCADA systems

PLC program modification and trouble shooting in Siemens s7, Allen-Bradley rs logix, modicon quantum (concept) and delta as programming methods in Ladder logic and function block

HART and SMART family master instruments, Model: 375 & 475

Rosemount Radar transmitters for level measurement, Series: 5400, 5600(Non-contact type), 3300(Contact type) and 3051(D.P.Type)

Preparing Cable Schedule (Power, Control, Instrumentation), Drive list and Instrument list

Electrical Purview:

Maintenance and troubleshooting of 20MVA ABB Alternators and 40MVA Generator transformers; reprogramming of VFD Drives as per the sight requirement

Testing of current transformer & voltage transformer, electrical protection digital relays, circuit breakers and transformer oil break down voltage

Inspection and maintenance of plant back up power system (UPS), electrical panels, motors, circuit breakers and plant lighting systems

Maintenance of Auxiliary supply air fans, pumps, etc.

Calibration and testing of field equipment, feeders, transmitters, actuators, switches, analysers, & converters, Feeder, Ball Mill and Drum Level Control system

Logic modification of more reliable operations, Alternate product identification and implementation. Modifications for more reliable operations

Planned and conducted maintenance of LPG Lading arms, pipe lines and gas deduction systems

Handled the installation and troubleshooting of:

oCCTV

oPlant flame detection system

oFire alarm system

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