Welding Mechanical
Resume:
CURRICULAM VITAE
B.JAWAHAR
Tamil Nadu, India.
Mobile:-00 91-950*******
E-mail: ****************@*****.***
Skype Id:**************@*******.***
POSITION
QC INSPECTOR OF MECHANICAL and WELDING
EDUCATIONAL QUALIFICATIONS :
Higher Secondary School Leaving Certificate.
ITI[Mechanic Motor Vehicle]NCVT Certificate
Cuddalore-July2001
PROFESSIONAL CERTIFICATIONS
CSWIP 3.1 Welding Inspector TWI-UK Certificate #702894. Expiry Date: 17 AUG 2021
ASNT NDT Level II
RADIOGRAPHIC TESTING
ULTRASONIC TESTING
MAGNETIC PARTICLE TESTING
DYE PENETRANT TESTING
VISUAL TEST
RADIIOGRAPHIC
SEMINARS / TRAINING ATTENDED:
•Course and seminar of Certified Welding Inspector (CSWIP3.1)
•Training for non destructive testing and inspection (IIT-NDT, Trichy, India)
•Training for quality control inspection (Zamil Steel Company LTD, Dammam, KSA).
•Training for quality control inspection (Advanced steel works Co. LTD, Jeddah, KSA.)
•Training for ISO 9001:2008 requirements (Zamil Steel Company LTD, Dammam, KSA.)
EQUIPMENT: Structural Steels, Pressure Vessels, Heat Exchangers, Tanks, Skids, Valves, Plant Inspection.
CODES & STANDARDS: ASME, ASTM, API, Saudi Aramco Specifications/ Standards/ Procedures etc.
COMPONENTSFAMILIAR WITH: General Mechanical, Pressure vessels, tanks, Heat Exchangers, structural steel,Fasteners, Gaskets, Fittings, Fabricated Piping, Welding Inspection.
CAREER PROFILE:
Over 10 years of experience in the field of Mechanical / Welding Inspection & Non Destructive Testing.
COMPANY
AL ZAMIL HOLDING COMPANY(PED & Hudson)
LOCATION
Dammam, Saudi Arabia.
POSITION
QC Inspector (Mechanical / Welding)
PERIOD
From - Dec 2012 to Jan-2020
(i)Al-Zamil Industrial Investment Company Limited is a one of the Biggest MNC in Saudi Arabia., Zamil Steel is a Group of Companies in which I was worked at Zamil Process Equipment Company (ZPEC) is an ISO, ASME U, U2, R, S Stamp holder for the Fabrication of Pressure Vessels, Heat Exchangers, Storage Tanks, Column, Oil / Gas Separator Supplying to all over Gulf Countries.
(ii)Hudson Products Corporation, a world leader in the Manufacture of air-cooled heat exchangers, and Zamil Industrial, of a joint venture operation in Saudi Arabia. An ASME U, U2, R & ISO 9001 Certified Organization. Fabrication of Box Header, Pipe Header, Extruded Finned Tubes and Structural items. Supplying to all over Gulf Countries.
Job Profile:
Receipt inspection: Materials like, plates, pipes, nozzle forgings, forged shells, fittings, Quick opening closure, Structural items of various profiles as per various standards, fasteners, gaskets, etc. with respect to approved purchase order, client specification, approved drawings, applicable Code & Standards & coordinating with labs for any required testing. Also maintaining record of materials used for construction.
Inspection Planning: Preparation of QA / QC Plan in line with specification and Code / Standard requirements and obtain customer /client approval for their Hold, Witness or Surveillance check points, Preparation of Seam wise and assembly wise checklist to maintain better track of the job progress. Preparation of Detailed Inspection Procedures, etc.
Approving Vendor Inspection Plan:
Reviewing vendor inspection plan and proposing correct stage against any mismatch in vendor’s inspection plan through the reference of code, applicable client specification and knowledge of manufacturing process details.
In-process Inspection :
●Review of Welding documents i.e. Welding Procedure Specification, Weld Plan and Test Plan, Welder Qualification
●Study and interpretation of fabrication drawings and symbols
●Verification of nozzle cut-out locations as per fabrication drawings
●WEP, Setup / Fit up, and Weld Visual Examination,
●Surveillance during welding to ensure the use of approved welding parameters
●Dimensional accuracy as per the applicable tolerance
●Use of various optical instruments for verifying marking, alignment and flatness
●Identifying defects and acceptability w.r.t. specification and end use.
●Post weld heat treatment
●Raising Non Conformity Report and resolving the same
●Coordinating with Customer representatives & various Third Party Inspection agencies like ARAMCO, SABIC, SAIPEM, JGC, Tecnicas Reunidas, G.S ENGINEERING, Technip, Saipem, FLUOR etc.
Non Destructive Testing:
●Ultrasonic thickness measurement of Base metal.
●Dye penetrant & Magnetic particle Examination.
●Copper sulphate solution.
●Chemical analysis on in-situ condition by portable Alloy analyzer / Spectrometer.
●Hardness Testing of Base metal and welds (in-situ by Equotip.) & ferrite measurement.
●Heat Treatment cycle: Approval & Monitoring of Heat treatment of Vessels & part of Vessel ( including attachment of thermocouples & review of charts )
Leak & Pressure test of the Vessels, part of vessels and Piping:
●Pneumatic test with low pressure
●Vacuum box test.
●Hydrostatic Test.
●Final Inspection: Equipment after fabrication ( Visual & Dimensional)
Blasting & Painting inspection:
Verifying surface texture & profile after blasting.
Confirming the flange face seating area is clean & serration requirement.
Inspecting paint dry film thickness & confirming color as per its RAL number
Dispatch Inspection: Vessels/Structures/Prefabricated piping spools etc.
MDR Preparation: Preparation of Manufacturer’s Data Report as per ASME for code stamp vessels
Document Compilation: Preparation and compiling of Final Documentation for Manufactured Vessels.
COMPANY
Advanced Steel Works Co. Ltd
LOCATION
Jeddah, Saudi Arabia.
POSITION
QC Inspector (Mechanical / Welding)
PERIOD
From - Feb 2011 to Jul 2012
Job Profile:
● Review of project specification and preparation of ITP / QAP as per codes & client requirements specifying various stages of inspection.
● Inspection of Incoming Materials as Carbon Steel, Different grades of Alloy Steel, Stainless Steel, Duplex Steel and Reviewing MTC of Plates, Pipes, Flanges, and Fittings etc.
● Perform all stage wise inspections in Pressure Vessels, Columns, Storage tanks and Reactors, and preparing repairing the stage inspection reports for the same
●Familiar with Hardness testing, Ferrite Measurement and etc.
●Conducting stage wise & on-line inspection throughout the production process as per the Quality plan.
●Qualifying WPS, PQR, and WQT for the entire project.
●Having Knowledge about welding Process Such as GTAW, SMAW, FCAW, and SAW.
●Coordinating with client & third-party inspectors.
●Update and maintain records of welder qualification and calibration certificates for various equipment’s and devices used.
●Monitoring and conducting various nondestructive tests, painting inspection, hydro testing, pneumatic testing etc.
●Preparation of Inspection documents for stages and final as per QAP requirement and preparation of data dossier for client submission.
●In Process Inspection – Various stages of Material Identification & Traceability, Review & Verification of MTC, Fit up, Welding & NDE Inspection (Edge preparation & fit up as per WPS, Drawing etc., during process – Inspection for welding to maintain quality, verification of welders performance rating reports), Heat treatment, Surface preparation, DFT Test, Protective coating spark test / Rubber lining, Internal Cleaning Such as pickling & passivation, Hydro & Pneumatic, Final Inspection, Functional tests as applicable up to dispatch & review of calibration test certificates.
DUTIES AND RESPONSIBILITIES WINDING INSPECTION
Prior to Welding:
Review and understand the applicable portions of CSD approved plans, specifications, field changes, and other CSD approved documents. Approved shop drawings, erection drawings, and referenced codes and standards must be reviewed and understood.
Review manufacturer's Material Test Report (MTR). Verify that all materials properties (e.g., grade, type, size, thickness) are as specified by CSD approved documents, and that all materials are readily identifiable and traceable to an MTR.
Verify that all applicable welder, welding operator, and tack welder qualifications are available, current, and accurate.
Verify that a written Welding Procedure Specification (WPS) is available on site for each type of weld, the WPS is in compliance with all requirements, and the WPS has been approved as required by the construction documents.
Verify that all welding consumables, approved documents and the approved WPS. Verify that all electrodes are properly stored.
During Welding:
Verify that joint preparation, assembly practice, preheat temperatures, interposes temperatures,
Welding techniques, welder performance, and post-weld heat treatment meet the requirements of
CSD approved documents, WPS, and applicable AWS code.
Verify that the welding current and voltage are within the WPS parameters by using a calibrated hand-held volt/amp meter. Readings should be taken as near the arc as possible.
To ensure that the welds of all new welders on site are examined by required NDT methods
Immediately to determine the capability of the welder to achieve the standard of welding.
Ensure that weld repairs are recorded immediately and that the identity and location of the repair is
Clearly defined and all weld repairs are recorded to monitor the execution of their rework through to ultimate acceptance.
Check amperage, voltage polarity, correct welding technique, correct welding direction, and correct
Interposes temperature and ensure adequate cleaning between passes.
Post Welding:
Conduct visual inspection of the work. Verify size, length, and location of all welds.
Verify that all
Welds conform to the requirements of the AWS code and CSD approved documents.
Weld size and Contour shall be measured with suitable gauges.
Mark completed welds, parts, and joints that have been inspected and accepted with a distinguishing mark, tag or dye stamp.
Schedule or notify those responsible for nondestructive testing technicians in a timely
manner, after Visual inspection and acceptance is complete and the assembly has cooled.
COMPANY
Bharat Inspection Services, Tamil Nadu, India.
LOCATION
Trichy, Tamil Nadu, India.
POSITION
NDT (INSPECTOR)
PERIOD
From - Jan 2006 to Feb 2008
JOB RESPONSBILITY AS NDT INSPECTOR:
• organize in conjunction with construction all facilities required to conduct various NDT methods;
monitor the progress of NDT, repair activities, etc.
• Responsible to effectively communicate the NDT status, general welding performance and the NDT subcontractor's
Performance.
• Requested Non- Responsible to Destructive Test requirements on weld joints from the daily production outputs.
• Witnessed NDT execution, Verified all the requested joints if corresponding with weld map against the actual joint
On the pipe. Keep records of non-destructive testing results
• Supervises inspection and test ensuring reporting and records compilation in line with project Requirements.
• Film interpretation and evaluation as per codes/Standards.
• Report update for all NDT jobs
• Review rejected radiographic films prior to repair and coordinate with the welders for the exact Defects location as
well as the extent of repair to be done
• Liaison with contractor's representative for field inspection and test schedule.
• Schedules inspection and test on a daily basis coordinating "hold point" witnessing by contractor/Third party.
• Report all non-conformances to the Quality Manager.
• Checks NDT reports and establishes welding repair requirements.
• Day to day operational co-ordination and supervision of all NDT & HT activities.
• And perform duties and jobs related to the advancement of the company as assigned by the management from
Time to time.
COMPANY
Supreme Excel NDT services, Tamil Nadu, India.
LOCATION
Trichy, Tamil Nadu, India.
POSITION
NDT (INSPECTOR)
PERIOD
From - Oct 2003 to Nov 2005
JOB RESPONSBILITY AS NDT INSPECTOR:
• Requested Non- Responsible to Destructive Test requirements on weld joints from the daily production outputs.
• Witnessed NDT execution, Verified all the requested joints if corresponding with weld map against the actual joint
On the pipe. Keep records of non-destructive testing results
• Supervises inspection and test ensuring reporting and records compilation in line with project Requirements.
• Film interpretation and evaluation as per codes/Standards.
• Report update for all NDT jobs
• Review rejected radiographic films prior to repair and coordinate with the welders for the exact Defects location as
well as the extent of repair to be done
• Liaison with contractor's representative for field inspection and test schedule.
• Schedules inspection and test on a daily basis coordinating "hold point" witnessing by contractor/Third party.
• Report all non-conformances to the Quality Manager.
• Checks NDT reports and establishes welding repair requirements.
• Day to day operational co-ordination and supervision of all NDT & HT activities.
• And perform duties and jobs related to the advancement of the company as assigned by the management from
Time to time.
PERSONAL DETAILS:
Full Name : B. Jawahar.
Fathers Name : A.Basha.
Email ID : ****************@*****.***
Mobile No : +91-950*******
Date of Birth : 12 July 1981.
Place of Birth : villupuram, Tamil Nadu, India.
Sex : Male
Marital Status : Married
Religion : Islam
Nationality : Indian
Language Known : English, Tamil, Arabic, Hindi, Urdu & Malayalam.
Driving license : LMV (India & Saudi Arabia)
DECLARATION:
I assure you that the above given information is true to the best of my knowledge and can produce proof for the same when required.
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