Engineering Design

Confidential C

YOGANATHAN NALLATHAMBI

PRODUCT DESIGN AND DEVELOPMENT LEAD -

SUSPENSION STRUCTURAL MEMBER LINK & AXLE

SYSTEM

JOB TITLE: Automotive chassis systems design & development, product design, project management, people management, Project QCT/QCDP management, chassis integration, ANPQP and field quality control (FQC)

PROFILE:

●12 Years of work experience with

auto OEMs. Design, R&D, Project

management & Product design.

field quality control.

●Seeking challenging assignments

in New Product Development,

Project Management in

Automotive/Mechanical Domain.

CONTACT

PHONE: +91-996*******

: ************@*****.***

ADDRESS:

Flat No F7, Marutham Classic Apartment,

Priya Nagar phase III, Urapakkam,

Chennai- 603210.

HOBBIES:

SKILL SET:

PRODUCTS & SYSTEMS:

Suspension structure Member & Axle system

Responsible for front member, torsion beam, transverse link, front Knuckle, wheel hub, wheel bearing and spindle to India customer and global project for passenger vehicles.

Responsible for new configuration of LCV & HCV rear axle with and without hub reduction to India customer and global project for commercial vehicle.

Design and development of front and rear axle for 20hp Mini tractor

Confidential C

PROFESSIONAL EXPERIENCE:

Additional Responsibilities:

ISO 9001 -2015 CHASSIS PILOT:

Responsible for managing

ISO9001:2015 documentation and

internal team auditor.

Renault Nissan Technical & Business Centre India (AUG’2013 to till date]

Designation: Assistant Manager (April 2018 to till date)

QCT/QCDP synthesis, schedule preparation for design & development, testing, fitment trial and adoption.

The project feasibility synthesis report to CVE to achieve safety characteristics and vehicle level requirement.

Risk mitigate strategy plan to meet QCT for new development

/Localization.

Experienced in team managing (Team size 5), effective utilization of resources, first time right & on-time delivery to customers

Responsible for workload and workforce management.

Wide knowledge on development like stamping, welding (FR member & RR torsion beam), forging (Hub & spindle) and casting.

(Steering knuckle).

Perform tightening performance study and calculate the necessary Torque required for all tightening areas & stack-up analysis

Extensive experience in managing design assignments and projects by using CAD/CAE Packages, UG-NX /NX advanced simulation

Responsible for 3D modeling, 2D drawing quality check and project data storage in NX PDM with Teamcenter for project millstone.

Supplier development & PSW audit, Quick development strategy preparation and recovery action in case of delay.

Field quality chassis pilot:

Chassis parts market concerns, statistical analysis for incident rate

(MIS) to identify suspected or potential root cause.

Dealer visit for critical concern to witness the phenomenon and propose technical solution. AB comparison/ retrofit study with CFT.

Preparation Quality concern (QC) story - phenomenon, Fact analysis

(why why analysis) with Fault tree analysis (FTA).

Reoccurrence prevention measure and C/M action horizontal deployment for new development project and serial life project.

For critical Tire 1 & N supplier, the production process line audit with control plan and Vehicle built assembly process line audit to ensure standard operation sheet.

Early Detection and Early Resolution (EDER) - quickly identifying quality issues in the field, immediately resolving, Create Technical service bulletin for all dealers for critical concerns. Cost Reduction pilot:

Cost reduction ideas generate through vehicle teardown and benchmarking of other competitor’s vehicles, supplier line walk and brainstorming.

Design requirements & Specifications float as RFQ (Request for quotation) to capable suppliers with commercial study confirmation. Confidential C

ONSITE EXPERIENCE:

Onsite project support as liaison

role, Nissan technical centre at Japan.

2 times: 2017 & 2018 (6 month)

NISSAN CAD CERTIFICATION:

C1 Level certified in NX test by

Nissan technical centre, Japan.

SOFTWARE EXPERIENCE

CAD:

UG-NX/ NX advanced simulation,

Space vision, ANSYS workbench,

Pro-E / Pro-E Mechanic, AUTOCAD.

Microsoft office tools:

Excel, PowerPoint, MS word.

EDUCATIONAL

QUALIFICATIONS:

• B.E. – Mechanical Engineering -

76.89 % First class & Distinction

(2005 – 2008) Muthayammal

Engineering college, Nammakal,

Tamil Nadu

• DME – Salem Polytechnic college

- 84.41% First class (2001 – 2004)

Salem, Tamil Nadu.

• SSLC – New India Matriculation

higher secondary school- 72.2%

first class (2000- 2001), Salem,

Tamil Nadu

.

Responsible for QCT agreement with supplier before localization.

COST analysis along with ACO & supplier to make best quality part with cost effective / N-value study for CKD part.

Prepare TES & DRBFM for the change contents and identify risk parameter.

Reviewing the ANPQP (Alliance new product quality process) documents submitted by the supplier jointly with plant PQA.

Supplier audit jointly with plant PQA for PSW approval before adoption, ensure the Supplier production quality & capability. Global Engineering support lead [ Aug 2013 to March 2018]

Engineering support for Nissan Japan, Nissan Europe, Nissan north America.

Supporting global Nissan project - Upstream assembly,3D modeling, digital mock-up design study, packaging study, clearance check, stack-up analysis and 2D drawing for all project milestones

CAE analysis - Strength, durability, stiffness & frequency for front member, torsion beam and knuckle. Conditions are lateral, longitudinal & vertical

Meritor Pvt, Bangalore, India (Aug 2010 to July 2013)

Design and development of new Configuration of LCV rear axles for Indian customer application requirements.

On Highway Axles; Casting/ Forging 3D Modeling, Assembly Layout & Housing level 2D drawing for Rear Axles and its components.

Design review / Drawing quality check, responsible for project Quality and delivery on time to reach the millstone.

Analysis the Axle housing according to the test procedure by help of Pro-E Mechanic and ANSYS workbench

Reviewing the design changes & resolving quality related problems associated with design. DFMEA preparation and review with technical leader.

Working knowledge in GD&T and 2D/3D tolerance stack-up calculation.

Jayem Automotive Ltd, Coimbatore, India (June 2008 to July 2010)

Reverse Engineering, production Engineering, process re- engineering and new product development & proto built.

Product life cycle management, hand-on work independently 3D modeling, surface modeling and assembly & detailing of components like casting, forging & fabrication.

Working knowledge in GD&T and 2D/3D tolerance stack-up calculation.

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