Dion Firmansyah Aher

Welding and Material Engineer

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Summary

Years of Experience

12+

Industries

• Refining

• Oil and Gas

• Onshore

• Offshore

• Petrochemical

Types of Facilities

• Production Facilities

• Power Plants

• Refineries

Areas of Expertise

• Conceptual Studies

• Front End Engineering

• Welding Supervision

Professional Summary

Having more than 12 years of experiences in QA/QC, Welding, Supervision, Testing and Inspection activities in oil & gas industry and petrochemical sector. Bachelor degree as a Material Science and Engineering and Certified with CSWIP 3.1 and NDT (PT, MT, RI and UT) SNT Level2.

Possessing experiences in Structural, Piping, Pipeline and Pressure Vessel (Fabrication, Installation and Maintenance Work), In-Service WPS qualification and Hot Tapping of Pipeline. Capable to work both in Onshore, Offshore and Remote location. Possessing experiences both in Green-field and Brown-field projects.

• Physically fit with the ability to work in remote locations

(onshore and offshore)

• Skilled as a quality control inspector performing all activities necessary to accomplish the effective, safe and reliable inspection jobs.

• Strong leadership skills with the ability to lead, direct, motivate and inspired others.

• Consistently adhere to HSE policies and procedures.

• Excellent communication with the ability to consult with people at all levels.

• Excellent problem solving and analytical skills with the ability to undertake complex technical work.

• Proven ability to work under pressure and having an excellent ability to work as a team.

• Committed to ongoing training and development with the ability to learn new skills quickly.

• Proven ability to review WPS, material certificates, technical drawings, NDE maps, manufacturing data report (MDR) or dossier completion reports.

• Capable of preparing technical review package (TRP) as per approved welding map and NDE map.

• Possesses knowledge about NDT, DT and heat treatment process.

• Experienced in structure, piping, pipeline and pressure vessel

(new fabrication and maintenance work).

• Experienced in shut down maintenance work both in petrochemical industry and oil & gas industry.

Dion Firmansyah Aher

Welding and Material Engineer

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Qualifications

Education

Bachelor Degree from Institut Tekonologi Bandung - ITB (year 2003 to 2008) majoring Material Science and Engineering. Final GPA: 3.30 on a 4.0 point scale. Registrations / Certifications / Licenses

• Certification Scheme for Welding Inspector and Personnel 3.1 (CSWIP 3.1) Certification no : 379310

Expiry date : 28-JUNE-2024

• SNT L-2 Penetrant Test

Certification no. : TNDT_M LPT/No.031/Y17

Expiry date : 04-JUNE-2022

• SNT L-2 Magnetic Test

Certification no. : TNDT_M MPT/No.041/Y18

Expiry date : 01-JULY-2023

• SNT L-2 Radiography Interpreter

Certification no. : TNDT_M RFI/No.034/Y17

Expiry date : 04-JUNE-2022

• SNT L-2 Ultrasonic Test

Certification no. : K2I_M UT/No.060/Y18

Expiry date : 31-OCTOBER-2023

Trainings and Courses

• CONFINED SPACE (Lisensi K3, Petugas K3 Utama Ruang Terbatas – Kementerian Ketenagakerjaan RI), No. Reg. 4315/PK3-CS.UTM/VIII/2018 – Valid until 16-AUG-2021.

• B.O.S.I.E.T by PT. Global Saftindo - Balikpapan, No. GS-Bppn-019-1034 – Valid until 29-MAR2022.

• Course of CSWIP 3.1 Certification by TWI Certification Service Ltd., Granta Park, Great Abington Cambridge, CBI 6AL, United Kingdom, Certificate No. : 39810/2, Certified.

• June 05, 2016 – “Coating and Painting Technology Course” held by HEMPEL at PT. Meindo Elang Indah – Handil, East kalimantan.

• 18 July 2013, Quality Management System Auditor Training (in house by Total E&P Indonesie – Handil Base).

Languages

• English

• Indonesian

Dion Firmansyah Aher

Welding and Material Engineer

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Experiences

Woodplc, Abu Dhabi (September 2019 - Present)

Welding & Material Engineer

ExxonMobil Iraq Limited (EMIL) – Welding Engineering Support Providing Welding Engineering support (on behalf of ExxonMobil Iraq Limited) for Major Tie-in Projects DS-6, DS-7, DS-8 and FOD projects.

Responsibilities:

• The activities mainly in reviewing Contractor’s or Vendor’s WPS and PQR and other QA/QC documents.

• To provide the CRS and submit the review results through Aconex system. ADNOC Offshore – LZ LTDP-1 – New Main Gas Line from ZWSC to Das Island Project Responsibilities:

• As a checker, to review the amendment of specification for pipeline welding (onshore and offshore). ADNOC Offshore – FEED for Seawater Filtration Package at SARB Facilities in Zirku Island Responsibilities:

• Develop specification for welding and NDE of pressurized equipment in raw seawater service. Brunei Shell Petroleum (BSP) – Corrosion Management Adequacy Check Performing assessment based on design and Shell DEP & BSP requirements to BSP’s offshore assets (East and West Cluster – 11 Complexes).

Responsibilities:

• To review existing corrosion loop, corrosion control mitigation / barrier, corrosion monitoring system, Integrity Operating Window (IOW) and corrosion risk assessment (CRA).

• To conduct the compliance check between data provided in the Corrosion Management Framework

(CMF) database against the design.

• To review existing assets material selection based on latest Shell DEP specifications.

• To provide gap analysis including data discrepancies and recommendations as a result of the study.

• To update CMF database.

• To provide report of Corrosion Management System (CMS) Adequacy Check study. Wood Brunei - WPS Review for Brunei Shell Petroleum (BSP) Rejuvenation project Assisting Wood Brunei in terms of Contractor’s WPS review based on Shell DEP and BSP requirements. Responsibilities:

• To review Contractor’s WPS included PQRs, mechanical test results and NDE results.

• To provide data gap analysis based on the review results.

• To develop WPS (for Structure) using existing Contractor’s PQRs based on Shell DEP & BSP requirements. Subsea 7 Pipeline, Material and Corrosion Study for MARJAN Increment Program Package 2, Saudi Aramco

The project is a part of the overall Marjan Field Development Program and it will provide ESP and Future Gas Lift, Tie-in Platforms and Wellhead Facilities to increase Crude Oil Production. Responsibilities:

Dion Firmansyah Aher

Welding and Material Engineer

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• To develop datasheet for linepipe, datasheet for anode, datasheet for FBE coating, datasheet for Monel.

• Assist in developing piping material specification, pipeline cathodic protection design study and material selection and corrosion modelling using ECE version 5.5 software.

• To develop pipeline anode detail drawing, pipeline coating detail and pipeline field joint detail drawings. Corrosion Management Program (CMP) for Dew Point Control Unit Abqaiq Plants of Saudi Aramco Responsibilities:

• Develop material selection table for piping and equipment, material selection diagram and corrosion loop diagram as per Saudi Aramco Engineering Standard. Total E & P Indonesié (PT. Pertamina Hulu Mahakam) Welding Supervisor

2019 Agency: PT. Surveyor Indonesia

2013 – 2018 Agency: PT. Inspektindo Pratama (IPP)

Responsibilities:

• Review and witness in-service WPS qualification for Pipeline (ENI Jangkrik Complex Project).

• Review hot tapping procedure and witness hot tapping inspection for pipeline (ENI Jangkrik Complex Project).

• Supervise Contractor and or Vendor related to welding & NDE inspection activities both in fabrication yard/workshop & offshore/onshore installation site.

• Ensuring all welding and NDE activities are in compliance with applicable Code, Company specification, approved procedure and approved drawing.

• Provide technical solution to Contractor related to the welding and NDE issue during fabrication and installation.

• Perform material verification and mill-certification (MTC) review.

• Review pWPS and witness procedure qualification record (PQR) for welding procedure specification

(WPS) development.

• Review welder certificate and witness welder performance qualification test.

• Review and witness mechanical tests (Tensile, Hardness, Charpy Impact, Bending, Macro) for WPS development and welder certificate qualification.

• Witness positive material identification (PMI) test, review and evaluate the report according to the applicable Code and Company specification.

• Develop technical review package (TRP) in accordance to the approved welding & NDE map prepared by Contractor.

• Review inspection test plan (ITP) and procedures related to the welding and NDE inspection/activities including repair welding for Pressure Vessel and other maintenance work.

• Perform welding inspection activities related to the fabrication and installation work (Structure, Piping, Pipeline, Pressure Vessel, Heat Exchanger) by Contractor.

• Witness NDE (DPI, MPI, UT, RT, Eddy Current) application performed by NDE Contractor both in workshop and site (offshore/onshore), review NDE reports and evaluate the results according to the applicable Code and Company specification.

Dion Firmansyah Aher

Welding and Material Engineer

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• Witness hydrostatic test for piping, pipeline, pressure vessel and pneumatic test and review hydro/pneumatic test chart.

• Witness post weld heat treatment (PWHT) process and review the chart.

• Prepare daily inspection report and weekly fabrication & installation progress.

• Develop and issue quality note (QN) for each non-conformance work/activity against Code, Company specification, procedure and or approved drawing performed by Contractor, Vendor and or Company.

• Review manufacturing data report/dossier completion and quality control dashboard/key performance indicator (KPI).

• Develop and issue inspection release certificate (IRC) after completion of construction work.

• Assist Drilling department related to the welding and NDE inspection for Conductor Pile installation in offshore field.

PT. JGC Indonesia (August 2010 – June 2013)

QC Engineer

Ichthys Onshore LNG Facilities Project (INPEX) – JKC Consortium Period: January 2013 - June 2013

Responsibilities:

• Perform inspection for cold shoes fabrication as per ITP.

• Ensure fabrication process was in compliance with applicable Code, procedures and project specifications.

• Witnessing Cryogenic test for cold shoes.

• Prepare weekly report related to the progress of fabrication.

• Prepare Inspection Release Certificate (IRC).

• Coordinate with Vendor and other discipline (Engineering) regarding the quality issues and problem solving.

Donggi Senoro LNG Project

Period: January 2012 - January 2013

Responsibilities:

• Review documents related to quality control documents such as WPS, mill-certs, NDE procedure, heat treatment procedure, painting procedure, Vendor’s documents, and prepare inspection release certificate

(IRC).

• Prepare schedule of inspection activities and update the project inspection status.

• Organize with other discipline such as engineering department, procurement department, electrical department and instrument department related to technical problem for QC issue.

• Conducting inspection activities such as bulk material for steel structure, piping, fittings, instrument and electrical equipment and conduct inspection activities at Site portion.

• Interpret RT film and review/evaluate NDE report prepared by Vendor/Sub-contractor.

• Ensuring that all inspection activities are being conducted under the applicable Code, Standard, Client Specification, Government Rule and Safety Regulation. Dion Firmansyah Aher

Welding and Material Engineer

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Shut-Down Maintenance Project PT. Mitsubishi Chemical Indonesia Period: October - November 2010; November – December 2011; October – November 2012 Responsibilities:

• Coordinate with NDT subcontractor to perform NDT for equipment such as Vessel and Heat Exchanger according to the Client requirement.

• Prepare daily maintenance report in accordance with the result of NDT.

• Conducting presentation to Client related to the result of inspection including NDT result.

• Review historical report related to the equipments to be inspected.

• Coordinate with JGC Plantech regarding to the result of inspection.

• Prepare man hour summary of work and invoice of work. Sour Water Stripper (SWS) Project - Pertamina Refinery Unit V Balikpapan Responsibilities:

• Prepare and review documents related to Quality Control documents such as WPS, Mill-certs,

• NDE Procedure, Heat treatment procedure, Painting procedure, Vendor’s documents, Inspection

• Release Certificate (IRC) and so forth.

• Conducting inspection activities such as inspecting bulk material for steel structure, piping (including fittings), instrument and electrical equipment and conduct inspection activities at Site portion.

• Organize with other discipline such as Engineering department, Procurement Department, Electrical Department and Instrument Department related to technical problem beyond the QC Matter.

• Ensuring that all inspection activities are being conducted under the applicable Code, Standard, Client Specification, Government Rule and Safety Regulation. Kaltim Nitrate Indonesia Tie-In Project – Petrochemical Project Responsibilities:

• Prepare and review documents related to Quality Control documents such as WPS, Mill-certs, NDE Procedure, Heat treatment procedure, Painting procedure, Vendor’s documents, Inspection Release Certificate (IRC) and so forth.

• Conducting inspection activities such as inspecting bulk material for steel structure, piping (including fittings), instrument and electrical equipment and conduct inspection activities at Site portion.

• Report quality issues to in-line manager/supervisor.

• Attend meetings with Company/Client on inspection matters including weekly and monthly meeting.

• Monitor NDT inspection performed by Contractor including interpret RT film.

• Perform material receiving inspection.

• Monitoring welding activities for before, during and after fabrications are performed as per applicable WPS and Procedures.

• Perform Visual Inspection after complete welding; prepare NDT request and monitoring NDT result.

• Perform line check and final inspection, issue punch list (if any).

• Prepare Hydrotest Package, NDT clearance and Witness the Hydrostatic test.

• Witness PWHT and Hardness test for steam line and review the report. Dion Firmansyah Aher

Welding and Material Engineer

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PT. McDermott Indonesia (2008 – 2010)

QC Engineer

Marlin B Kipper Tuna Turum Phase 2 – Jacket and Topside Facility Fabrication Responsibilities:

• Perform quality control inspection in accordance with applicable inspection test plan (ITP), Client specification, Code, approved drawing and procedure.

• Witness welding procedure qualification, welder performance qualification, mechanical test and perform welding inspection.

• Review material certificates and perform material inspection.

• Review procedures related to the welding inspection (fabrication and installation) and NDE inspection.

• Monitoring repair rate levels and assist welding and production/construction team in identifying causes and provide possible solution.

• Witnessed dimensional control (tolerance during fabrication, after welding, measurement of alignment

“straightness”, circumference, ovality, circularity, squareness or flatness and levelness) in compliance with Code and Company specification.

• Perform internal and external quality audit in accordance with quality plan and issue corrective action report (CAR).

• Make an improvement in each section of quality department included welding engineering section, coating section, NDE section, Dimension Control section, Quality Assurance (QA) and Key Performance Indicator (KPI) section.

Professional History

• Woodplc, Abu Dhabi (2019 – Present)

• PT. Pertamina Hulu Mahakam (2018 - 2019)

• Total E & P Indonesié (2013 - 2017)

• PT. JGC Indonesia (2010 – 2013)

• PT. McDermott Indonesia (2008 – 2010)

Contact Details

Email : adl6wf@r.postjobfree.com

Mobile 1 : +971-********* – United Arab Emirates Mobile 2 : +62-812******** – Indonesia

Mailing Address 1 : Ramee Royal Hotel Apartment Flat no. 807, Al Muroor Road, Abu Dhabi – UAE Mailing Address 2 : Perumahan Mekar Indah, Jalan Mekar Hegar no. 5, RT/RW: 04/08, Kelurahan Cijerah, Kecamatan Bandung Kulon, Kabupaten Bandung – Indonesia Current Location : Ramee Royal Hotel Apartment Flat no. 807, Al Muroor Road, Abu Dhabi – UAE

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