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Quality engineer

Location:
Chennai, Tamil Nadu, India
Posted:
May 04, 2021

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Resume:

DERICK DOMINIC REGAL.J

#**/* ** ******,

Navalpur, Ranipet,

Vellore Dist– 632401.

Tamil Nadu.

adl4wf@r.postjobfree.com

Cell: 994*******

CAREER OBJECTIVE:

To be associated with a progressive value based Organization and work with Zeal for the growth of the Organization.

WORK EXPERIANCE

1. ORGANIZATION : MOTHER PLAST ENTERPRISE

DESIGNATION : TRAINEE.

DURATION : 20-June-2016 to 24-Dec-2016.

2. ORGANIZATION : SINTEX BAPL

DESIGNATION : Jr ENGINEER.

DURATION : 24-Dec-2016 to 05-SEP-2018.

3. ORGANIZATION : BEVEL AUTOPLAST

DESIGNATION : ENGINEER.

DURATION : 06-SEP-2018 to till date.

RESPONSIBILITIES

Responsible for the assurance, close the corrective & preventive action of the Audit Non- conformities.

Work with internally and externally on failure analysis, root cause analysis, and corrective actions for customer complaints.

Internal quality meetings for daily rejection due to Over-all Quality KPI.

My role is to look after all the quality issues, line inspection, and final inspection and first off inspection.

Control plan update and Revision.

AOI Preparation and sent to customers.

Audit and Development in process/Supplier using APQP, PAPP Methodology, Layout of Drawing verification,ProcessFlow>PFMEA>ControlPlan>qualityPlan>MSA>CheckingAids>CPk>Deviation& CAPA>Final Inspection and sustenance through SPC

Supply chain management development & Self-certification.

Measure and improve Customer complaints through cross-functional project teams

Knowledge in SPC,7 QC tools

Knowledge in 5S, Kaizen, poke yoke, 8D,CAPA,QC Story SUPPLIER QUALITY

Sample inspection.

Verification of supplier inspection reports.

Raw material test specific gravity, melt flow index, moisture test check and color checking approve the material as per ASTM Standard.

Gauge and Instrument internal and external calibration plan vs actual.

Supplier audit plan vs actual.

Internal quality meetings for the daily rejection due to incoming materials.

Supplier revalidation reports plan v/s actual.

Handling sub supplier part issues to Maintain supplier PPM and Quality rating.

New part development (APQP) at the supplier's end and PPAP approvals for new parts.

Reviewing the revalidation report of supplier

Layout inspection plan v/s actual.

IN-PROCESS QUALITY

Worked as an In-process Shit in-charge in Injection molding(18M/C).

Samples by inspecting measurements and appearance.

Making and verifying SPC for critical measurements.

Making and verifying First, Middle, Last off Reports.

Making and verifying Checking fixture reports.

Worked in HHA (RENAULT), MCA (FORD) and IB HA HCL(HYUNDAI MOBIS) N251 (TVS) projects.

Worked in Lens Mould parts, materials like PET, PC (Clear), GPPS (Home appliances).

Daily wise rejection PPM analysis.

Weekly Top 3 rejection action plans.

CUSTOMER END QUALITY

Analysis the customer complaint

Monitor the customer complaint

Good Knowledge in preparation of Counter measure for failure

line rejection analysis of product at customer end

Good knowledge in preparation quality improvement slides & presentation

Corrective action presentation with Customer

Interaction with customer for customer audit & submit the action plan for non conformance. EXTERNAL ACHIEVEMENTS

Worked in a CFT team member for IATF 16949/2016 at Sintex BAPL and achieved IATF 16949/2019 Certificate in May’2018.

Worked in and as QMS Co-ordinator For IATF 16949/2016 at BEVEL AUTOPLAST and achieved IATF 16949/2019 Certificate in DEC’2019.

INTERNAL ACHIEVEMENTS:

Customer compliant from Last 6 month 0 PPM

Implemented 12 Kaizen/year

Reduce Scrap Percentage from 1 to 0.5%

Achieve Zero Accident.

SKILL

Problem solving and preparation corrective action to eliminate complaint

Internal quality auditor for IATF 16949

Vendor process audit and vendor development

Process & Product audit

MS word, excel, power point etc

Dept performance report preparation & presentation for MRM meeting

Management Presentation like improvement & Achievements

EQUIPMENT HANDLING

Melt flow index.

Moisture analyzer.

Color Checking.

Heat ageing.

Ash Content Checking

Universal Testing Machine (UTM)

Color Booth

Gloss meter

Spectrophotometer

Vernier

Micrometer

EDUCATIONAL QUALIFICATIONS:

COURSE

INSTITUTION UNIVERSITY/BOARD YEAR OF

PASSING

AGGREGATE

B. E

( MECHANICAL)

RANIPETTAI

ENGINEERING

COLLEGE

ANNA UNIVERSITY 2016 60.90 %

DIPLOMA

(MECHANICAL)

RANIPETTAI

INSTITUTE OF

TECHNOLOGY

DOTE 2013 74.64 %

SSLC

PRIVATE TAMILNADU STATE BOARD 2010 50.21 %

PERSONAL DATA:

Father’s Name : JERALD REGAL

Date of Birth : 18/01/1995

Gender : Male

Languages Known : English and Tamil

DECLARATION

I hereby declare that the above particulars furnished by me are true to the best of my knowledge and belief.

Date:

Place: DERICK DOMINIC REGAL



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