RAKESH KUMAR

S/O Mr. Tirath Raj, Village-Bhagetu, P.O Mair, District Hamirpur, Himachal Pradesh-176042

Contact: +919*********, +918********* Email: adl49h@r.postjobfree.com, adl49h@r.postjobfree.com

https://www.linkedin.com/in/rakesh-kumar-952315a1

Sr. PRODUCTION OFFICER

Experienced Production Engineer with a demonstrated history of working in the FMCG industry; Skilled in Production Management, Lean Manufacturing, Data Analysis, and TPM; looking for a mid- level position

Seeking a position that provides many opportunities to explore & excel while carving out the niche for personal, professional as well as organizational goals

PROFILE

MARICO LIMITED

Marico Limited is one of India’s leading consumer goods companies operating in the health, beauty and wellness space. With its headquarters in Mumbai, Marico is present in over 25 countries across emerging markets of Asia and Africa. It nurtures leading brands across categories of hair care, skin care, edible oils, healthy foods, hygiene, male grooming, and fabric care. In 2019-20, the company generated a turnover of INR 73.1 billion (USD 1.03 billion) through its products sold in India and chosen markets in Asia and Africa. Marico touches the lives of 1 out of every 3 Indians, through its portfolio of brands such as Parachute, Saffola, Saffola FITTIFY Gourmet, Coco Soul, Parachute Advansed, Hair & Care, Nihar Naturals, Livon, Set Wet, Set Wet Studio X, Veggie Clean, Kaya Youth, Travel Protect, House Protect, Mediker, Revive and Beardo. Marico has 8 factories in India located at Pondicherry, Perundurai, Jalgaon, Guwahati, Baddi, Paonta Sahib and Sanand. The international consumer products portfolio contributes to about 23% of the Group’s revenue, with brands like Parachute, Saffola, Parachute Advansed, Mediker SafeLife, Just For Baby, HairCode, Fiancée, Caivil, Hercules, Black Chic, Code 10, Ingwe, X-Men, Sedure, Thuan Phat and Isoplus.

EDUCATIONAL CREDENTIALS

Degree in Electrical Engineering

IEI Kolkata India. Pursuing.

Diploma in Instrumentation Engineering

Government Polytechnic College, Kangra; 74 %( GOLD MEDAL)

Intermediate 2005

HPBOSE, Dharamshala

Matriculation 2003

HPBOSE, Dharamshala

Training Attended

3 weeks (Instrumentation workshop) Industrial Training with Hydroelectric Power Station Thalot distt. Mandi, HP

WORKING EXPERIENCE (10+ Years)

Cipla Pharmaceutical Ltd. from Jul 2010 to March 2011 as Diploma Engineer trainee.

Marico Ltd. from March 2011 to June 2012 as Trainee Officer Production.

Marico Ltd. from June 2012 to April 2017 as Officer Production.

Marico Ltd. Since April 2017 to Present as Senior Officer Production.

PROFESSIONAL EXPERIENCE

MARICO LIMITED AHMEDABAD Oct 2020 - Till Date

Production (Manufacturing/Packaging AHMEDABAD Unit (Oil Base/Water Base Products)

Responsible for handling/supervising manufacturing process in shifts.

Responsible for handling manufacturing process of Hair oils, Hair Gel, Men After shower hair cream/Anti hair fall hair/Anti Dandruff hair cream, Livon Serum, Parachute Advansed Body Lotion through SCADA, PLC, HMI’S and its Process instruments and look after minor maintenance of all process equipment.(Temp. pressure, level, flow)

RM requisition and its handling/Dispensing as per the manufacturing process requirement.

Coordination with Maintenance/Utility tem for DM water And Steam for heating process.

Approval from Quality to start process after preliminary checks.

Monitoring/controlling the whole process through SCADA and HMI system by maintaing quality parameters.

Preparing BMR of batch and sharing with Production head along with Quality team.

Product changeover, its report preparation and approval from Quality team.

SAP Entries and requisitions.

Safety permit through SAP to attend breakdowns and maintaining a safe working environment.

Sap MII entries of manufactured batch to make it available for all online and dashboard creations.

Preparing Daily production Report to share with stakeholders.

Documentation,

Reconciliation of material consumed/produced week wise and preparation for Month end closing.

Implementing & reinforcing 5S/GMP Culture on shop floor.

Troubleshooting technical problems at shop floor.

Maximum utilization of available resources.

Implementing Kaizens to enhance production to improve quality.

Cleaning, sanitization after every batch consumption or batch changeover and taking approval from quality team.

Production (Filling & Packaging)

Have good exposer of filling and packaging (Water base and oil base).

Manpower handing and deployment as per requirement.

PM requisition and handling according to what SKU to be run on line.

Monitoring of online filing and packaging parameters.

Online quality parameter checking (filling quantity, capping, label, coding, shrink packing, bundling and finally CFC box packing of finished goods along with SAP production entry.

Filling and packing of Male grooming products like Hair gel and after shower hair cream in spout and Jars.

Daily Production report preparation and sharing to Executive

Month end closing and reconciliation of finished goods and packing material.

Attends routine maintenance/breakdown problem of machines except major faults.

Gemba walk and adherence to CLITA check list for Machines.

Sap Mii data entries of production and breakdown details for data analysis and machines performance.

Lines clearance, cleaning and sanitization and taking approval from quality team.

Documentation like startup, weighing balance calibration/verification, change events, product change over details, FG details, and scrap details etc.

Dashboards creation in Sap Mii on daily bases.

MARICO LIMITED BADDI

Maintenance (Manufacturing Unit Baddi) Sept 2018 – Oct 2020

Responsible for routine maintenance management of refinery equipment’s by SAP PM Module.

Execution and compliance of SAP PM Module in plant.

Responsible for reduction in MTTR and improvement in MTBF.

Accountability of all operational equipment’s, write-off of old or unwanted equipment’s.

Ensure meeting of GMP & HSE requirements in the facility design of new modification/projects.

Manpower scheduling and training according to skill matrix.

Key member of plant audit team and responsible for IMEM, EMS and EnMS audits.

Project identification by data analyzation of available data at shop floor on SAP MII & SAP OEE.

Compliance of calibration schedule

Implementation of TPM, 5S and Operation excellence.

Implementation of FSSC, EnMS, OHSAS, EMS, MBEM, DWM.

Implementation of Six sigma approach.

HACCP identification in the plant premises.

New machinery commissioning.

Maintenance of utilities (Solid fuel boiler, DM plant, Softener, DG’s, Air compressors, Thermic fluid heaters, cooling towers, VAM).

Maintenance of Various pumps (Centrifugal, dosing pumps, PD pumps, Lobe pumps etc) control valves and their tuning, mass flow meters, level transmitters, level switches, Pressure switches and gauges, diaphragm and bellows, valves repairs.

Maintenance of RTDs flowmeters, actuators, and fault findings in PLC circuits, HMI and SCADA System.

Reduction in breakdowns by using various problem-solving tools e.g. Fish-Bone analysis, 7 QC tools, 5 why analysis.

Fabrication & maintenance of Steam lines, oil lines & other nonhazardous media pipelines.

Preventive Maintenance planning and implementation through SAP PM

MARICO LIMITED BADDI

Production (Manufacturing Unit Baddi) March 2011 – Sept 2018

Responsible for handling manufacturing process of Saffola Edible Oil in shifts (Degumming/Neutralization section, Bleaching Section and Deodorization Section.)

Responsible for handling manufacturing process. (SCADA, PLC, HMI’S), its Process instruments and look after minor maintenance of all process equipment.(Temp. pressure, level, flow)

Efficiently implement Zero Defect & Lean Culture in manufacturing by learning various Lean techniques; involved in implementing & reinforcing 5S Culture on shop floor.

Coordinate with QA for plant level process validations (Equipment & Process); effectively lead from front to ensure safe behavior /GMP culture on the shop floor.(Trail and validation of new process)

Continuously monitoring OEE for process effectiveness.

Troubleshooting technical problems at shop floor.

Responsible for waste generation analysis in manufacturing area and improvement action plans.

Maximum utilization of available resources.

Implementing organization goals in shop floor.

Implementing Kaizens to enhance production to improve quality.

Live documentation and Ensure on-time SAP transaction; deftly monitor various processes, develop, update and maintain documents for compliance to Quality Systems.

Lead from front to ensure safe behavior on shop floor/GMP culture.

Continuously monitor OEE, Rhythm time by optimum utilization of production equipment and waste reduction for process effectiveness.

Carrying out process improvements to increase productivity; effectively work on new projects in manufacturing setup and responsible for executing the same with team. (Waste Reduction, Hybrid Degumming, Oil content reduction).

Effectively achieve daily production target as per plan; deftly monitor & review shop floor Manpower and Production Plan & Control; work on latest software of SAP.

Review of Production KPI on daily, weekly and monthly basis with Cross-functional team.

Provide progress report to Production Executive/manager about the breakdown status, machine performance and all plant maintenance activities running in plant.

Face audit like FSSC, 5S, IMS, EnMs, Safety etc.

Supply Chain

(Blending operation and 3rd party dispatch)

Handling of blending operation.

Batch manufacturing and maintaining quality parameter.

Approval from quality after checking all required parameter.

Loading to tankers for dispatch so that 3rd parties be operational all the times.

Reconciliation of material for month end closing.

CIPLA PHARMACEUTICAL LTD July 2010-March 2011

Diploma Engineer Trainee

Planned, monitored and checked maintenance activities and procedures. Responsible for running shifts independently and handling execution of plant and breakdown maintenance activities.

Efficiently managed maintenance of electrical and mechanical equipment; looked after manpower planning.

Ensured that all necessary tools are available to safeguard safety whilst working on equipment.

Effectively reduced downtime of the plant by carefully planning and implementing maintenance practices of all equipment.

Supervised & controlled and recommended technical materials, electrical and control equipment suppliers.

Implemented and ensured that all safety rules & regulations or policies laid down by Management are followed

Trainings Attended

Sap Mii

SAP

RCPS (root cause problem solving)

GMP

Kaizens

FSSC 22000

EHS.

DWM

TPM

IMEM/MBEM

QMS

EnMS (ISO 50001)

HACCP

OEE

Achievements & Awards

Value award from Manufacturing Head Marico for successfully implementing Sap Mii.

Successfully won 3 Times Best OEE Award for the Manufacturing process

Contributed efforts in Modification of Hybrid degumming process.

Project for waste reduction

Attendance/Punctual award.

Technical Skills

Data Analysis, PLC, SCADA, HMI, SAP, M.S. OFFICE, OS, SAP Mii, IT skills.

Additional Details

Current Employer Marico Ltd

Current Location Ahmedabad Gujrat

Current designation Sr Officer Production

Current CTC 6.55 Lacs Per Annum

Date of Birth: 28th Jan 1987

Reference: AVAILABLE UPON REQUEST

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