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Mechanical Engineer, welding inspection, quality control

Location:
Ernakulam, Kerala, India
Posted:
May 01, 2021

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Resume:

CURRICULUM VITAE

SUMESH S.P

adl2tl@r.postjobfree.com

MOBILE: +918*********

PROFFESSIONAL SUMMARY

Mechanical engineer with 09 years of experience in Piping, Quality control, Maintenance and Plant commissioning working with Oil and power sector-based Organizations. Confident professional with a bachelor’s degree focused in Mechanical Engineering from University of Kerala, India

PROJECTS

Waste Heat Recovery Project, ADNOC Refining, Ruwais, Abu Dhabi

Crude Flexibility Project, ADNOC Refining, Ruwais, Abu Dhabi

United EO/EG-111 Project, SABIC, Saudi Arabia

Pet coke Gasification Project, Reliance Industries Ltd, India

Captive Power Plant commissioning, Reliance Industries Ltd, India

Diesel Hydrotreater Project, HPCL, Vizag, India

EDUCATION

Bachelor of technology in Mechanical engineering, University of Kerala, India

Diploma in Mechanical engineering, Board of Technical education, Kerala, India

TRAININGS/APPROVALS

ASNT Level II of four major NDT methods (RT, UT, DPT & MPT).

CSWIP 3.1 in welding inspection, TWI Certifications LTD, UK.CERT.NO-112840

KEY SKILLS

Knowledge in Welding, RTR Adhesive bonding and RTR Lamination quality Inspection requirements.

Familiar with Metallic and Nonmetallic (RTR) piping methods.

Conversant in all Oil & gas Industry’s applicable International Standards such as ASME, ANSI, API, ASTM, AWS, NACE etc.

Conversant with Engineering drawings such as P&ID, Isometrics, General arrangement & Equipment cross-sectional drawings

Good understanding in Oil and gas processing plant facilities

Conversant in all aspects of Inspection of material, mechanical piping works and Static & rotating equipment’s

Good knowledge of Rotary equipment’s installation and commissioning (Steam turbine, pump etc.)

Familiar with Permit to Work system (ADNOC projects)

Familiar with General maintenance activities of Captive Power Plant

Familiar with spare material codification, Inventory modeling, Planned order & Purchase requisition in SAP.

Good knowledge of spoken and written English

Good communication and coordination skill

WORK HISTORY

03/2019 to 03/2021

Position: - QA/QC Engineer

Company: - Gulf Reinforced Plastics LLC, Abu Dhabi

Projects: - UNITED(SABIC) EO/EG-111 Project, Saudi Arabia

ADNOC Refining, Crude Flexibility Project, Ruwais, Abu Dhabi

ADNOC Refining, WHR Project Ruwais, Abu Dhabi. (Present)

Preparation of QA/QC documents for the execution of project activities.

Performing Welding/Bonding/Lamination Inspection

Carryout / Co-ordinate all inspection and test requirements of the project at all stages as per the approved ITP and contract requirements. Witness and interpret test results accurately.

Compile and maintain all the records of inspection and test till the end of contract

Responsible for the preparation, review and approval of test packages in line with hydro testing schedule.

Participation in client audits at project site.

Monitor and report compliance with P & IDs, Isometric drawings, codes, standards and procedures

Capture non-conformances and follow up for closure of identifies issues.

Responsible for monitoring and controlling qualification certificates for site welders and laminators

Ensures that any measurement & testing instrument to be used related to works are functional and calibrated

01/2017 to 02/2019

Position: - Maintenance Engineer/ Commissioning

Company: - Reliance Industries Limited, Jamnagar Refinery, India.

Projects: - Pet coke Gasification Project, Reliance Industries Ltd, India

Captive Power Plant commissioning, Reliance Industries Ltd, India

Participated in the Commissioning activities of Captive power plant and Pet coke gasification plant.

Equipment and piping fabrication, Installation and repairs of Equipment and piping

Review pressure test packages as per P&ID, Isometric drawings, test limit drawings and all related documents and witnessing pressure/leak testing.

Line check prior to pressure test, ensuring provision of additional supports when required, spring hangers are locked, instruments, orifice plates and equipment are isolated or removed, blind flanges are correctly rated and certified, valves removed or isolated, vent and drain valves installed

Witness pressure test ensure gauges and recorders are within valid calibration, inhibitors in use as required by specification, line flushed, vented and filled. Monitor pressure and sign off records.

Visual inspection of plant piping and preparing Punch list after installation.

Responsible for the general maintenance activities in the plant.

Spare management in SAP such as material codification, inventory modelling, planned order, Purchase requisition etc.

09/2014 to 09/2016

Position: - QA/QC engineer

Company: - Reliance Industries Limited, Jamnagar, India

Projects: - Minor projects division

Material receiving inspection (MIR) and Traceability carried out as per Drawing and specification.

Monitoring and reporting fabrication, installation, erection and testing processes of process piping, steel structures, tanks, vessels and metallic items.

Review of WPS, PQR and weld maps.

Witness Welder Qualifications.

Check for the qualification of the welding personnel and the kind of materials being used for the process.

Ensure NDT is carried out as required.

Responsible for maintaining inspection record logs, Calibration logs, NCR & Observation logs,

Review pressure test packages as per P&ID, Isometric drawings, test limit drawings and all related documents and witnessing pressure/leak testing

Submission of weekly inspection schedule to client in advance in line with construction schedule

11/2013 to 09/2014

Position: - Production engineer

Company: - TBW energy solutions pvt ltd, Pune, India.

Projects: - Shop floor fabrication

Performs fit up inspection & final dimension verification.

Ensure satisfactory identification of materials, proper protection of piping and fittings.

Checking the piping materials as per codes and process standard specifications.

Inspection of shop fabrication of piping spools and supports

Responsible for quality control & inspection of piping fabrication activities.

Prepare Inspection reports (Fit-up, Final Visual).

Ensure a system of welding consumable control is implemented.

Ensure welding machines/baking ovens/quivers are in serviceable condition and where required is within the valid calibration period

Check for the qualification of the welding personnel and the kind of materials being used for the process.

Carry out inspection of work in progress including checking if the right procedure is followed for the welding process

Monitor welding process parameters for compliance with approved procedures and project specifications.

Review test reports including PWHT chart for process output compliance with requirements.

05/2012 to 08/2013

Position: - Execution engineer

Company: - HPCL Vizag refinery, India

Projects: - Diesel Hydrotreater Project & Shutdown works

Responsible for site fabrication and erection of structures, pipes, supports etc.

Prepare weld maps upon receipt of drawings, subsequent revisions and site modifications.

Arranges calibration for the inspection, measuring and test equipments.

Monitor the material received, storage, issuing the material for construction, reconciliation of material received and used and returning surplus material to the client.

Performing hydro test and pneumatic test of pipe lines.

Final piping reinstatement check and box up.

LANGUAGES

English, Hindi & Malayalam.

ADDITIONAL INFORMATION

Gender : Male

Nationality : Indian

Passport No : S 3422494

VISA : UAE, Mechanical Engineer

REFERENCES

Reliance industries limited : Mr. Manoj Niranjan, Mob-722-***-****

DECLARATION

I hereby declare that all the information furnished above is true as per my knowledge.

Place: Kerala SUMESH SP



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