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Wiring harness design

Location:
Chicago, IL
Posted:
April 30, 2021

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Resume:

Rayavarapu Suhasini

*** * ******** **,

Unit ***, Chicago, Illinois-60605

Email: adl2hl@r.postjobfree.com

Mobile: +1-773-***-****

Experience Summary (7.5 Year)

● Worked as an Electrical Engineer in Ciber an HTC Global Company, Chicago from Sep 2019 to Jan 2021. Worked for PVT Engineer.

● Worked as Lead Engineer in Mercedes-Benz Research & Development India Private Limited, Bangalore from Dec 2014 to Feb 2016. Worked for MBC PLM2015 as Lead Engineer.

● Worked as an Engineer in Renault Nissan Technology & Business Centre India Pvt Ltd, Chennai from Jan 2011 to Dec2014. Worked for passenger vehicles (H79, JFC, XFB, XFD and XBA) as HARNESS DESIGNER & Cost optimization for X52. Involved in Complete vehicle Harness Design and Development phases of Duster ph2 & KWID.

● Worked as an Engineer in Ashok Leyland, Chennai on deputation from Defiance Technologies from July 2010 to Jan 2011.Worked for FVDP Vehicles.

● Worked as Jr. Engineer in LML Hyderabad, during my tenure of 2 years (July 2008 – Jun 2010) design & developed body harness & Engine harness. Academic Qualifications:

● B. Tech in Electrical and Electronics Engineering with 80% from R.V.R&J.C College of Engineering, Acharya Nagarjuna University in 2008.

● Intermediate from Board of Intermediate Education, AP with 78% in 2004.

● S.S.C in Board of Secondary School Certificate, A.P with 77% in 2002. Skill Set:

●Good Knowledge in CAD using CatiaV5R17 & Unigraphics NX 8/8.5/9/10, AutoCAD, Creo Cabling

●Possesses very good skill in Electrical design, Part Design, Surface Modelling, 2D Flattening etc

● L-cable (Schematics), Cabling Design, Topology.

●Knowledge on Global CAD data management using Matrix, GDG.

●Knowledge on Global CAD data management using Smaragd, Team Center Onsite Experience

Onsite Experience (2 weeks) at Technical Center Renault, France. Detailed Work Experience

1. Organization: Ford Motor deputed from Ciber an HTC Global Company Duration: Sep 2019 – Feb 2021

Designation: Electrical Engineer (PVT team)

Projects: Explorer & Lincoln Aviator

Responsibilities:

● Worked on production development of Ford Explorer & Lincoln Aviator electrical wire harness.

● Worked on ON-production engineering changes Notices received from manufacturing and release engineers for the changes done during assembling and installation.

● Supported vehicle assembly plant builds on-site, including KSK launch in Valencia, Spain

● Address vehicle assembly issues, make necessary design changes on electrical wire harness and prepare the Visual Aid and PJO for the production support

● Quality check of deliverables for release process. 2. Organization: Mercedes-Benz Research & Development India Private Limited Duration: Dec 2014 - Feb 2016

Designation: Lead Engineer

Projects: PLM2015 (Electrical Routing)

Responsibilities:

● Qualification of Electrical components & Tubing Components as per routing requirements.

● Harness reconstruction in NX as per Catia in Daimler standards.

● Maintains the Daimler Engineering Application Database effectively with new parts.

● Maintained good business & Communication relation with Germany, USA, Japan counterparts.

● Supporting to team for technical issues and giving training on the latest harness tools. 3. Organization: Renault Nissan Technology & Business Centre India Private Limited Duration: Jan 2011 – Dec2014

Designation: Engineer

Projects: H79, JFC, XFB, XFD & XBA

Responsibilities:

● Design & validates the 3D model of harness routing of the vehicle using CATIA V5.

● Achieves harness design QCD targets in compliance with the project objectives.

● Experience to propose multiple choice of routing to design based on the vehicle interface.

● Prepared 3D models of the electrical components for packaging purpose and check the feasibility with DIAM.

● Created for the 2D Drawings for Electrical components and Harness (using 2D Electrical Flattening).

● Ability to read and understand Renault Splices, L-Cable schematics and Cabling designer Schematics.

● Design change management with supplier.

● Implementation of design to cost ideas in the harness with help of supplier.

● Verify the work sheet inputs and receives necessary data /Clarification for Harness routing. Prepare the Excel WR (Work Request) sheet with HUS (Harness Unit Size) and Inputs Quality based on the Data available given by the customer.

● Selection of harness components like connectors, fuse relays, wires etc.

● Study the vehicle architecture for harness routing design and prepare/ realize Technical

& Functional inputs.

● Define the functional protection (mechanical and heat) and other harness components

(connectors, Terminals, Relay, supports etc.,) needed and select / locate the harness components in the harness routing.

● Define technical solutions (especially in the case of innovation/ cost reduction techniques) with the help of Harness Pilot/ Local Technical leaders.

● Responsible for harness BOM management.

● Verify Harness rules application in 3D model of harness routing.

● Experience in components level validation & Harness Digital mockup in the design phase.

● Responsible to pass the harness in the Physical Mockup milestone by analyzing mounting issues in first vehicle build trail (KWID).

● Responsible to release 3D cad model to suppliers from RFQ to SOP & validate the respective milestone supplier manufacturing Drawings. Achievements:

X52-harness lay out study as per the optimized cost and component’s location.

● Optimized location for the BIM, BFRH, BCM and AIRBAG using Cabling Designer

(Schematic) and Topology (Vehicle Layout).

● Participated in Physical mock-up done at ‘TCR France’ for the Body harness for XBA. 4. Organization: Ashok Leyland deputed from Defiance technologies Duration: July 2010 – Jan 2011

Designation: Engineer

Responsibilities:

● Worked for FVDP (Future Vehicle Development) Vehicles

● Preparation of ESK (Engineering Sketches) of electrical wiring harness for HCV vehicles using CATIA V5 Electrical module. ESK is used for assembly in production.

● Prepared 3D models of the Electrical components for packaging purpose.

● Experience in body harness physical mockup milestone by analyzing mounting issues in first vehicle build trail.

● Supplier drawing verification and giving approval for manufacturing. 4. Organization: LML

Duration: July 2008 – Jun 2010

Designation: Jr. Engineer

Project: Small car

Responsibilities:

● Harness routing and detail drawings of Rear wiring harness of Small car using Catia & Creo cabling. Interaction with vendors for developing harness.

● Prepared 3D Models of Electrical components using CATIA (Instrument Cluster, Combination switch & Ignition switch) for packaging purpose and check the feasibility with DIAM.

● Complete wiring harness prototype co-ordination for 3 –Wheeler commercial vehicle.

● Preparation of 2D layout drawings for proto-type. Personal Profile

Date of Birth : 09-06-1987

Sex : Female

Nationality : Indian

Marital Status : Married

Visa Status : H1B, valid till 2023 &



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