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Manager Mechanical Maintenance

Location:
Nagpur, Maharashtra, India
Salary:
15 LPA
Posted:
April 29, 2021

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Resume:

CURRICULUM VITAE

VINEET KUMAR SHISHODIA

Associate Manager (Mechanical)

BALCO, Vedanta Group

(Vaaman Engineers India Limited)

Korba, Chhattisgarh

Mo.No-095********

Mo.No- 096********

Email- adl10s@r.postjobfree.com

CAREER OBJECTIVES:-

To be a partner in the growth of an Organization through application of my Technical skills & interpersonal skills that I have gained in the course of my academic pursuits as well as during my stint in the corporate world.

WORKING EXPERIENCE DETAILS:-

Presently working as a Post on Associate Manager (Mechanical) at Bharat Aluminium Company Limited, BALCO (vendor company vaaman engineers India limited) in Aluminium Casting Plant

in Korba (Chhattisgarh) for Maintenance of 'Wire Rod Mill (PROPERZI)' and 'Ingot Casting

Machine (BEFESA) Since September- 2018 to till date.

Now BALCO is a joint venture of GOVT. and VEDANTA.

I have worked in DCM Engineering Products Limited’ (Punjab) as a post on

‘Maintenance Executive’ in ‘Plant Engineering Departments’ for Maintenance of ‘Grey

Iron Foundry’ & in Forging division since January- 2017 to August - 2018.

I have also worked at Loramendi Group of Machines as ‘Area Incharge (Maintenance) .

I have worked in ‘Bhushan Steel Limited (Now TATA Steel BSL Limited) Sahibabad

(Ghaziabad) as a post on A.Engineer’ in ‘Mechanical Maintenance Department’

Since March-2011 to January-2017 in Cold Rolling Mill, Hot Dip Galvanizing Line,

Continuous Galvanizing Line, 4HI/6HI/20HI Rolling Mill, & Colour Coating Line etc.

I have also worked in Wet Flux Line, Cut-To-Length (C.T.L.) Line & Corrugation Line

in Bhushan Steel Limited, Sahibabad.

I have 01 Year working experience in Project, Line Modification and Erection & commissioning

Of Continuous Galvanizing Line (CGL) in the Steel Plant with CMI/FPE Limited.

CURRENT COMPANY PROFILE:-

Bharat Aluminum Company Ltd. (BALCO) is an Indian aluminium company. Balco was incorporated in the year 1965 as a Public Sector Undertaking (PSU) and it was the Public sector until 2001, when it was taken over by Vedanta Resources, a company listed on the London Stock Exchange. The Company has been closely associated with the Indian Aluminum Industry, in a pivotal role.

The development of special aluminium alloys for Intermediate Range Ballistic Missile Agni and Surface Missile Prithvi have been significant achievements of Balco. BALCO has been the first in the Indian Aluminium Industry to produce the Alloy Rods, which is a Feedstock for all Aluminium Alloy Conductors, very much needed for today s power transmission lines.

Major operations of BALCO are in the town of Korba (Chhattisgarh), whereas its mines supplying high grade Bauxite are situated at Kawardha and Mainpat.

Finishing lines are capable of producing high quality Ingots, Wire Rods, Billets, Busbars and Rolled products.

CURRENT WORKING AREAS & JOB PROFILE:-

Responsible for Plan & Execution of Preventative, Predictive, Corrective, Conditional, Breakdowns & Shutdown Maintenance of all kinds of Machines including Pumps, Air Compressors, EOT Cranes, Cooling Towers etc. for reducing delay time.

Ensure to conduct skill tests & training to staff for all activities related to Asset Optimization, VSAP Standards and other Audits.

To ensure and completion of work execution by Safety Work Permit System and by Isolation and LOTO-TO lock system for safety purpose.

Ensure Safety measures are consistently followed and take initiative to enhance acceptance of safety as a culture so as to achieve zero accidental level.

Regularly conduct Training sessions for the shop floor Technicians, Operators & Supervisors on correct methods of operations of machine & equipment by SMP/SOP & WI.

Maintenance of different sections in Wire Rod Mill as Casting Area, Bar Straightner Area, Cast bar Cooler Area, Roughing Mill Area, Finishing Mill Area, Rod after Cooler Area, Main Shear Area, Coiler Area etc.

Maximum utilization of 4M (Man, Machines, Methods and Materials).

Prepare and submit Daily, Weekly & Monthly reports to the reporting authorities and the management.

Maintain requirement of Machines & Utility critical spare parts and other equipments for use of daily and preventive maintenance and follow up for the procurement.

Identify vendors for servicing and repairs & Monitor, verify and recommend bills of vendors.

Evaluation of costing & ROI calculation of major Mechanical equipments.

Ensure implementation of Quality and Safety requirements and Housekeeping & cleanliness maintaining of Plant.

Maintain and improve Health & Safety Policies and Procedures.

Identification of Critical Spares for plant, to ensure in house availability of spares and creating demand of the materials.

Maintaining Daily checklist and critical parameters of equipment to keep healthy equipment healthiness.

Root Cause Analysis, Documentation & Maintaining equipment history & Protocols.

Communication with client departments, customers and other engineering & production colleagues.

Basic knowledge of Mechanical related Hydraulic Units/Circuits and their Symbols.

Maintenance & Knowledge of different types of Hydraulic valves like as Pressure Relief valve,

Pressure Reducing valve, Directional Control valve, Check valve, Flow control valve etc.

Maintenance & Knowledge of different types of Hydraulic Pumps like as Piston Pump, Vane Pump

Gear Pump etc.

Maintenance & Knowledge about Hydraulic cylinders, Actuators, Hydraulic Motor, Hydraulic

Presses, Forging presses & Mechanical Presses etc.

Knowledge of Maintaining & repairing of parts from major Local & International brands such as

Rexroth, Moog control, Parker, Yuken, Bosch etc.

Maintenance & knowledge about different types Mobile equipments like as Forklifts, Cranes,

Pallet truck etc & ensure their regular CLTI as per checklist.

Ensure all implementation safety practices in the plant or site area.

Timely completion of scheduled maintenance activities in the plant or site.

Ensure the availability of hired units at the right time at the right place.

Leadership abilities to complete the maintenance & erection activities in the plant.

Helping the utility departments in identification of the right mobile equipments.

Ensure proper handover and takeover of jobs/tasks etc timely.

Meet the time and cost target of the assigned work area.

To increase Mean Time between Failure (MTBF) by developing Kaizen, Why-Why analysis & removed the problem from its Root Cause by doing Root Cause analysis & decrease Mean time to repair (MTTR).

Follow up preventive maintenance schedule & Routine check-up of the equipments as per there checklist.

Contribute in Quality Circle, TPM, 5'S, Kaizen & Poka-Yoke etc. activities in the plant.

PREVIOUS COMPANY PROFILE:-

DCM ENGINEERING PRODUCTS is a part of DCM Group. It is a subsidiary of DCM Limited. The DCM Group was set up a Grey Iron Foundry in 1977 with a capacity of 17,000 MTPA as division of DCM Engineering, which is a division of DCM Limited. Recently, this capacity has been increased to 72,000 MTPA. This foundry is one of the leading foundries in India, in the segment of Automotive Castings. The foundry specializes in the manufacture of Cylinder Heads, Cylinder Blocks and Housings. The company has installed Plant-1 with High Pressure Moulding line from Herman, USA and Plant-2 consisting of vacuum/air Press Kunkel Wagner moulding line from Germany.DCM Engineering Products is supplying castings across all segments in automotive market: Car, multi-utility vehicle, tractor, light commercial vehicle, heavy commercial vehicle and earth moving equipments. DCM Engineering is associated with top automotive players:- Maruti Udyog, Hyundai Motors, Mahindra and Mahindra, International Tractors Limited, Ashok Leyland, Eicher Motors, Escorts, AVTEC, TOYOTA, Maruti Suzuki, Swaraj Mazda, JCB India, Force Motors, Simpson & Co and many more.

PREVIOUS WORKING AREAS & JOB PROFILE:-

Plan & Execution of Preventive Maintenance, Predictive Maintenance, Breakdowns & Shut-down Maintenance of Mechanical Equipments of the line to reduce delay time.

Maintenance of Hydraulic Power packs, Hydraulic systems and Pneumatic systems of the line.

Plan, Execution & Maintenance of HPCB Machines, VPCB Machines, VCS Machines, Susha Machines, Shutter Machines in Core Shop-1 & 2.

Maintenance of Loramendi Machines like as M1, M2, M3, M4, M5.

Maintenance of Loramendi IRB Robots (Make- ABB).

Maintenance of LPG Fired sharp oven, HSD fired Thermax ovens (14 mtr & 7 mtr), small LPG oven.

Knowledge, working & Maintenance of Sand Plant Machines.

Worked on Laempe machines.

Working & Maintenance of HPM Line (High Pressure Moulding) & KWL Line (Kunkel Wagner Line).

Maintenance of Chain & Link Conveyors, belt Conveyors.

Area IN-CHARGE of Loramendi for Maintenance activities.

Knowledge & Maintenance of Tilting Fixtures,.

Knowledge & Maintenance of induction furnace, press pour (6 Tonn capacity), scrap charging trolley etc.

Basic knowledge about utility equipments like as Pumps, Cooling-Towers, Compressors & there activities.

Follow up preventive maintenance schedule & Routine check-up of the equipments as per there checklist.

Maintenance of Hydraulic valves, Pneumatic valves, Combustion & Exhaust Blowers, EOT

Cranes (25T), Couplings, Heat Exchangers and Gear Boxes, melting furnaces capacity of

6 ton, Press pours, steel scrap charger trolley etc.

Maintenance of Oil Fired (Diesel) Furnace and LPG Fired Furnace.

Responsible for Preventive, Predictive maintenance of Cold-Box machines, Shell-Core machines, Core-Drying LPG Ovens conventional machinery.

Analysis & removal of Red tags & unsafe conditions.

Ensuring safe work practice and timely completion of maintenance activities.

Active in Autonomous maintenance, 5S, Kaizen and Sankalp etc.

Good record keeping skills in line with ISO/TS-16949 system.

Skilled in developing operations & maintenance procedures to increase the efficiency and accordingly implementing standards and ensuring adherence to quality standards through in-process checks.

Effectively reduced the MTTR & Increased the MTBF of Machines Core Shop.

Mean Time to Repair (MTTR) was reduced by making standards & proper management of required tools.

Mean Time between Failure (MTBF) was increased by developing Kaizen, Why-Why analysis & removed the problem from its Root Cause by doing Root Cause analysis.

Identified white tags and red tags, after their analysis all the tags were removed by implementing Kaizens.

Make CLIT standard for different machine to gain machine original condition for long time

Like as Gear boxes, blowers, Heat exchangers etc.

Basic knowledge of SAP, raising Daily and Weekly plan for Preventive maintenance and Record of Breakdown maintenance.

PREVIOUS COMPANY PROFILE:-

Bhushan Steel Limited is formerly known as Bhushan Steel & Strips Limited. Bhushan Steel Ltd is now India s 3rd largest secondary steel producer company. The company has three manufacturing units in the state of Uttar Pradesh (Sahibabad Unit), Maharashtra (Khopoli Unit), and Orissa plant (Meramandali Unit). The production capacity of the Sahibabad plant is 475000 MTPA. Bhushan Steel Ltd, Sahibabad plant is an ISO/TS-16949:2002, OHSAS-18001:2007 & EMS-14001:2004 approved company. Being amongst the prime movers of the technological revolution in Indian Cold Rolled Steel industry, BSL has emerged as the country s largest and the only Cold Rolled Steel plant with an independent line for manufacturing Cold Rolled Coil and sheet upto a width of 1350 mm. The plant compromises the products such as Cold Rolled Coil, Cold Rolled Sheet, Corrugated Sheets, Galvanized Coil & Sheet, Colour Coated Sheet and Galume Coil & Sheet etc. The sales network of the company is distributed globally across many countries such as Germany, Japan, and China etc.

PREVIOUS WORKING AREAS & JOB PROFILE:-

Plan & Execution of Preventive, Breakdown & Shut-down Maintenance of Mechanical Equipments

of the line to reduce delay time.

Contribute in project department during Execution, installation & commissioning of new machines.

Contribute in Autonomous Maintenance (Jishu-Hosen) with production department.

Contribute in TPM, 5'S, Kaizen & Poka-Yoke activities in the plant.

Follow up preventive maintenance schedule & Routine check-up of the equipments as per there checklist.

Ability to handle day to day shop-floor problems.

Manpower handling, training & providing them separate works as per their ability.

Develops, motivate the team members for best performance and organizes plant & machinery.

Ensure proper house-keeping at shop-floor & proper PPE's wears at the shop floor.

Contribute in safety related activities in the plant.

Maintenance of Leveler section, Seam welding machine, Steering units & Staggering units etc.

Maintenance of 4 HI Skin-Pass Mill (Flat Products), 6 HI & 20 HI Rolling Mills & there routine check-up as per Preventive Maintenance schedule.

Maintenance of Fixed & Variable displacement pumps like as Vane pump, Piston pump and

Gear pump etc,

Maintenance of Hydraulic valves, Pneumatic valves, Air Combustion Blowers, Couplings, Stamping machine, Hot Air Dryer, Back-Up-Rolls, Deflector Rolls, Squeeze Rolls, Pinch Rolls, Support Rolls, Hearth Rolls, Heat Exchangers, C.A.G. Blowers, Gear Boxes, Un-Coiler & Re-coiler etc.

Spare assemblies, spare sub-assemblies of machines at proper place & at proper time with efficient cross-checks.

Update the details of spares in record book & in system.

Provide assistance and support in case of modification or up gradation of machines.

Ensure that the part drawing, currently in use, is correct and matching to the requirement.

Check the new part with original drawing.

Maintain daily Log-Book & clearly mention all details of breakdown with reasons.

Ensure proper documentation related to Maintenance Activities, ISO/TS-16949, EMS-14001 and OHSAS-18001.

Maintain & prepare the documents related to MTTR, MTBF, Break-down Delay & Spare-Cost of machines.

Maintain the critical spares, Material Indent, Reservation of material, Monthly costing, Purchase requisition order, pending item list, Stock overview etc. on SAP PM-Module.

Provide technical details to Purchase department for the procurement of parts.

EDUCATIONAL QUALIFICATIONS:-

PROFESSIONAL QUALIFICATIONS:-

Post-Graduation:- MBA in Marketing Management with an aggregate of 71.92% marks

IIMR Institute (New Delhi), affiliated to Karnataka State Open University, Mysore in 2014.

Graduation:- B.Tech in Mechanical Engineering with an aggregate of 65.70% marks from

Sunder deep Engineering College (Ghaziabad), affiliated to Uttar Pradesh Technical University, Lucknow in 2010.

ACADEMIC QUALIFICATIONS:-

12th from R.S.S Inter College, in P.C.M with 64.40% marks from U.P Board (Allahabad) in 2006.

10th from R.S.S Inter College, in P.C.M with 70.00% marks from U.P Board (Allahabad) in 2004.

INDUSTRIAL TRAINING:-

04 Weeks Training in Ash Handling Plant in NTPC Power Plant (Dadri) in June 2007-2008.

04 Weeks Training in Turbine Maintenance Department in NTPC Power Plant (Dadri) in

June 2008-2009.

COMPUTER SKILLS:-

Operating Systems:-Windows98/XP/2000/vista/7/10

Software Packages:-Microsoft office, word, excel & Libre office etc.

User-friendly with SAP (MM/PM Module)

ACHIEVEMENTS:-

Participated in social activities like as Pulse-Polio Mission.

Award winner in safety quiz program in plant on national safety week.

Participated in Interdepartmental Cricket Tournament, Korba (Chhattisgarh).

Received Certificate for outstanding contribution in Asset Optimization Audit in BALCO Plant.

Received Appreciation Letter for special contribution at BALCO, Korba Plant during the crucial period.

STRENGTHS:-

Confidence & self-adjustable nature

Punctuality & Hardworking

Ability to work in a team

Good leadership quality

Good listener & learner

Positive Attitude

WEAKNESS:-

Can't say no if anyone ask for help

Never say yes to wrong

Never wait for others help

PERSONAL PROFILE:-

Father’s Name:- Mr. Harvir Singh

Mother’s Name:- Mrs. Usha Devi

Date of Birth:- 01/07/1989

Gender:- Male

Marital Status:- Married

Health:- Excellent, Non-smoker

Languages Known:- English, Hindi, Punjabi

Communication Skill:- Good Interpersonal & Excellent Communication

Nationality:- Indian

Hobbies & Interest:- Listening Music, Playing cricket etc.

Current Address:- MIG-1/156, M.P Nagar, Korba (Chhattisgarh).

REQUIRED SALARY & CONDITIONS:-

Total Experience:- 10+ Years

Current Designation:- Associate Manager (Mechanical Maintenance)

Expected Designation:- Manager/Senior Manager/Head (Mechanical/Plant Maintenance)

Expected Salary:-. 30-40% hike on current salary or Negotiable

Notice Period:- 30 days (Minimum)

IDEAL NEXT JOB:-

I am ready to work anywhere in the world with relocation sponsorship & my experience & qualifications related jobs. Being a Manager (Mechanical) looking career in the area of Iron & Steel, Metal industries, Aluminum, Assembly Shop, Automobile sector, Plant maintenance & all related to Mechanical Maintenance fields.

DECLARATION:-

I hereby declare that the above mentioned information is true to the best of my knowledge

and belief.

Date: -

Place: - Korba (Chhattisgarh) VINEET KR. SHISHODIA

(BHARAT ALUMINIUM COMPANY LIMITED)



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