RESUME

Ramesh. K

Sharanya Enclave, Near Shivalli industrial area

Manipal, karnataka-576104

+91-984******* (M)/Off +91-960*******

Email:adl0l9@r.postjobfree.com

PROFILE SUMMARY: -

• B Tech in Mechanical Engineering with overall 15 +years of experience in QA&QC function

• Hands on experience in Precision Machining, Plastic injection moulding, Wiring harness, Rubber moulding and Assembly process in Automotive sectors about 12 years

• Excellent experience and ability to handle the In Process QC, QA& continual improvements

• Ability to implement Six sigma methodologies and Lean manufacturing tools.

• Hands on Experience in Process audit, Internal audit, Product audit, Layered audit, 4M change, PPAP audit and Dock audit

• Ability to provide training on QMS, Lean management, Six sigma, TPM, SPC, PPAP, MSA,8D, FMEA, Risk Assessment,7QC,5S, continual improvement concepts etc to internal team

• Ability to manage the teams with strong Technical, Analytical, and problem-solving skills

AREA OF EXPERTISE AND SKILLS

• ISO/TS:16949, ISO 9001:2015, ISO 14001, ISO 45001

• APQP& PPAP activities

• Lean Manufacturing

• In process Inspection, inward inspection, and final inspection

• 5S, POKE YOKE, KAIZEN, TPM, TQM, QRQC,8D,7QC, COPQ

• ISO/EMS Internal Auditor

• Six Sigma Methodologies

• PFC, CP, FMEA, PFD, SOP, MSA,SPC

• Process Improvement and Operational excellence

• Engineering & EHS activities

• Continuous improvement & CAPA

• Product and Process Audit

• In process Quality and Supplier Quality,

• Problem solving skills

• Training and Development

• Minitab, SAT, Auto cad, MS office

• Geometric Dimensioning and Tolerance.

• Leadership and Presentation skills

EDUCATIONAL QUALIFICATION:

• B Tech in Mechanical Engineering from Government Engineering College, Calicut, Kerala 2004

• Higher secondary from N.N.M.H.S. Chelembra, Kerala in 1999

• SSLC from VPKMMHS Puthoor Pallikkal, Kerala in 1997

• MBA in operations management (Distance learning) from NIBM global in 2020 CERTIFICATE AND RECOGNITION:

• Certified Internal Auditor for ISO 14001:2015 from DQS Management systems Solutions.

• Certified Internal auditor for ISO/TS 16949:2009 from Nathan &Nathan Consultants

• Certificate of Six Sigma Black Belt and Green Belt from IACT.

• Certificate of Recognition for maximum suggestions implemented on shop floor from Delphi

• Certificate of completion of Green Belt project from Delphi connection system

• Certificate of completion of Basic TQM principle from Tata Steel

• Successfully completed Training on Pro/E Wildfire 2.0 from Apollo Institute in Aug 2008

PROFESSIONAL EXPERIENCE

Organization: -Manipal Technologies Ltd, Karnataka Duration: Sept 2016- Till date Designation -Deputy Manager in Quality and Process Improvement

• Responsible for maintaining ISO 9001, ISO 14001, and OHSAS system documentations

• Responsible for conducting TPM workshop to reduce breakdown and improve OEE of the machines

• Responsible for conducting QRQC workshop to reduce internal PPM and customer complaints

• Drive Implementation of best practices like Lean, 5S, six sigma, Suggestion scheme, Autonomous maintenance, Gemba walks, Safety Loto-Machine Guarding, Toolbox talks etc.

• FMEA/Root cause analysis on internal rejections and follow up for CAPA implementation

• Plan and conduct Internal, Layered Process and safety audits and follow up for CAPA implementation

• Plan and conduct training on operational excellence like 5S, RCA, Lean, six sigma, standard work, Loto-Guarding, QMS,7QC, SPC, MSA, FMEA to the team and evaluate training effectiveness

• Prepare continual improvement projects which aim to improve profit, quality, safety and cost reduction across all respective units and submit to Quality –Productivity head

• Responsible of safety and health at works for personnel, review risk and opportunities

• Set departmental objectives and review ongoing performance through BSC report on monthly.

• Lead and facilitate Kaizens events during quarterly

• Responsible for the updating of all documents pertaining to the quality along with engineering team

• Responsible for acceptance of the rework parts and for the products in the NC zone

• Responsible for the quality for the ongoing process and the acceptance for all the finished goods

• Responsible for conducting BRM meeting and follow up for improvement suggestions

Key achievements

• Successfully implemented Lean management concept on the shop floor.

• Special recognition for Highest process improvement and kaizens done on the shop floor in 2019

• Plan and conducted workshop and classroom training 620 hrs. to Quality and Production teams

• TPM workshops done for critical machines which improved Internal rejections &OEE of the machine

• Achieved zero accidents by implementing safety improvement methods (loto-Guarding, toolbox talks)

Organization: -Delphi Connection system India Ltd. Cochin, Kerala Designation -Assistant manager In Process Quality Duration: Nov.2010 -Sept 2016

• Responsible for ISO /TS-16949 and EMS system documentations at Moulding and Assembly Process

• Responsible for in-process quality control inspection at moulding and assembly process.

• Plan and conduct Process and Product audit at moulding and assembly process

• Monitoring of daily, weekly, and monthly rejection defects and CAPA implementation

• Handling of customer complaints and Internal quality issues and generating 8D report

• Plan and conduct QRQC Workshop to reduce internal rejection PPM

• Responsible for updating Work instruction, PFD, control plan, FMEA, visual standard if any changes

• Plan and conduct continual improvement projects by using 6 sigma methodologies

• Top 10 PPM rejection analysis on weekly basis and provide counter measures to Top Management

• Responsible for Reb bin review for line stop defects and udpate counter measure on kaizen board.

• Rework status monitoring on daily basis and decide the disposal of final product

• Stop the machine if the process is not under control or found any NC in the process and provide CAPA

• Responsible for ensuring poke yoke validation for all electrical testers

• Plan and conduct MSA study for measuring equipment like Profile projector, Vernier, Micrometer etc.

• Plan and conduct Cp and Cpk study for Critical Product Characteristics

• Responsible for Providing Training and certification for engineers and inspectors

Key achievements

• Recognized Platinum award for achieving zero customer complaints for year 2015

• Recognized for Six sigma Green Belt project done through PPM reduction on 38-way Pin header

• Certificate of achievement for Maximum suggestions implemented for the year 2012.

• Completed 48 no’s of QRQC Workshops which reduced the customer complaints and internal PPM

• Suggestions review committee leader to review the suggestion & concept implementation

Organization: Bosch Chassis System India Ltd, Pune Designation -Assistant manager QMM Duration: Oct.2009 -Nov.2010

• Handling of warranty claims from customer like TML, M&M, G.M, MSIL

• Preparation of action planning on warranty parts through 8D methodologies

• Perform testing of parts received under warranty from customer ends and service stores

• Weekly Customer visit and joint review for warranty claims items

• Analysis of warranty parts through dealer wise, batch wise, km wise, zone wise

• Responsible for planning and conducting process, product and dock audits

• Worked as APQP team member for new product development

Organization: -Jayashree Polymers Pvt. Ltd., Pune -Maharashtra Designation -Assistant manager QA Duration: Sept.2006 -Oct. 2009

• Preparation of ISO/TS 16949, ISO14001, OHSAS documents at the shop floor.

• First Piece approval for rubber moulded components and Verification for line inspectors

• Handling customer complaints and Generate report through 8D and 5W-2 H format.

• Segregation of parts at in house and customer ends in case of any concern at customer end

• Daily rejection review on high PPM parts and take corrective and Preventive action.

• Ensure that quality control at subcon activities and follow up for corrective and preventive action

• Preparation of PPAP documents for rubber moulded components

• Plan and conduct product audit as per plan

• Plan and conduct SPC and MSA study for critical product dimensions

• Monitoring of calibration of all gauges and equipment at shop floor.

Organization: -Mahabal Metals Pvt.Ltd. Miraj -Maharashtra Designation -QC Engineer Duration: July.2004 -Aug. 2006

• Preparation of ISO 9001 documents for precision machining components like Disc, Rotor, Housing

• First piece and in process inspection as per Quality Plan

• Plan and conduct calibration of gauges and instruments

• Product quality inspection by using Thread plug gauge, Go -No go gauge, caliper, micrometer, Trimos, Surface roughness, Dial gauge, Height gauge etc.

• Preparation of control plan drawing by using Auto CAD for in house machining components

• Awareness on inspection for GD&T product characteristics

TRAINING UNDERGONE:

• ISO 16949, ISO 9001,1SO 14001&ISO 18001

• SPC, MSA, FMEA, CP, PPAP,8D, APQP,7 QC,5S

• Sig sigma Green belt and Black belt training

• Executive Development Program & Training on Excellence

• Advanced Microsoft tools (Exl, Word, PPT)

• TPM, Pred.& Prev. Maintenance In house 2 days training

• Internal and Lead auditors training program

• Geometric dimensioning and Tolerancing

• Lean Tools-Poka Yoke, Kanban, TPM, QRQC

• Basic First aid and CPR (Cardio-Pulmonary Resuscitation)

PERSONAL DETAILS:

• Date of Birth - 25.05.1982

• Sex -Male

• Nationality - Indian

• Marital status - Married

• Fathers Name - Karappan K

• Permanent Address - Chamminiparambu House, Puthoor Pallikkal, Malappuram, Kerala-673636

• Language Known -English, Hindi, Malayalam, Tamil, Kannada

• Current CTC - 8.2 Lakhs/Annum

• Notice Period - I month

DECLARATIONS

I hereby declare that the above details furnished by me are true to the best of my knowledge.

Place:

Date: Ramesh. K

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