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plant engineer in production department (forginline and CNC line)

Hyderabad, Telangana, India
9000000 laks per annum
April 28, 2021

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Banoth Ravi Kumar

Mobile :949-***-****

Email Id :

Career Objective:

To seek a career in an industry that gives ample opportunities to prove my ability and to improve my skills, thus work in the environment so as to enrich my Capabilities by providing the best. Attitude:

To take up challenges in technical and management assignments, willingness to learn new technologies and skills and work with focus on the ultimate solution for the client.

Professional Experience:

Plant Engineer ( production) in USAI FORGE Pvt. Ltd, a sister concern of Kamineni Group, located at Sreepuram, Narketpally, Nalgonda, Telangana since Nov 2008.

Dealing with highly sophisticated machinery, Fully Automatic Forging line from

Loading table (capacity- 16 tons )

Induction heating (capacity- multi coil induction system- 2000kw and auxiliary induction system-1200 kw).

Hot shearing ( capacity- 80mm-180mm.)

Multi function press (Upsetting and Rounding of square billet)

(capacity horizontal working pressure- 500tons and vertical working pressure 100tons).

Swaging (capacity- Nominal force120 tons, No of hammering units-2.)

Forging (closed die). Direct drive screw press

(capacity- max allowed force 2700 tons and srew dia 410mm ram stroke 850 mm)

Extrusion and piercing (capacity working pressure 500 tons, Stroke-1850mm.)

Trimming (capacity working pressure 150 tons.)

Deep Drawing (capacity working pressure 500 tons)

Robotic operation (capacity-max weight it can handle 150 kgs).

CNC Machine Operation on

PL-600 I (Oi-td series).

PL-600 II, PL-600III (Oi-tc series).

SL-8C CNC lathe (Fanuc 21i-TC controls).

ACE LT 20 Classic CNC lathe (Fanuc OT control ).

SL-41, SL-4II (Oi Mate-TC controls).

SL-4A (Oi Mate-TC controls).

SL7 (Fanuc 6T system).

SL-6BI, SL-6BII, SL-6BIII, SL-6BIV(O-T system control)



SL-25 (Fanuc 10T system)

21” Lathe(Oi Mate –TC controls)

Bekuma Copy Turning lathe

Company profile:

Manufacturing components like Bombshells

( sizes:105mm,120mm,81mm,130mm,155mm,60mm),

(Forging and Machining).

Tool joints(sizes: 50 BOX, NC-50 PIN, NC-46 BOX, NC-46 PIN, NC38 BOX, NC-38 PIN NC- 31BOX, NC-31 PIN) (Forging and Machining).

Invar Missile Tray components (Forging and Machining).

Invar Missile Shell (Forging and Machining).

120mm Projectile (Body, Spike, Ring) (Forging and Machining)

105mm Projectile (Body, Spike, Ring) (Forging and Machining).

105mm HEPT Shell (Forging and Machining)

General Engineering forgings (like: Intermediate gear spindle(defense), Rod ends, End caps, bottom forks, ball joints, inner metals).(Forging)

Head Rock Body (Machining)

Skills In Forging:

Knowledge in Tooling, Die maintenance, Die Assembly and Job setup for different forging jobs. And also concentrate line problems and streamline the production.

Knowledge in Dies pre heating.

Knowledge in ROBOT operation and handling tool programming.

Knowledge in Dies machining on CNC machines

Efficient trouble shooter.

Skills In Machining:

Setup for different components

CNC Programming.

Knowledge in proper tool selection with having sources.

Knowledge in Manufacturing of API COUPLINGS (LTC,BTC,TCII) Couplings threading.


Knowledge in SEAM WELDING.

Knowledge in Copper Band pressing and Machining for bombshells

Knowledge in knurling Operation

Job Profile:

Planned, directed, coordinated and assigned manpower to meet aggressive production schedules

Recommended and executed Quality improvements for production and product quality.

Drove daily production activities with effective communication and leader ship.

Met aggressive production and safety goals while minimizing the down time.

Successfully managed production activities, to meet on time delivery.

Preparing & Review the documentation and training in production procedures and work instructions.

Implemented performance, quality and efficiency measures to achieve aggressive production goals.

Worked with Quality department to achieve proper segregation and recycling of all wash and rework.

Maintained and communicated daily productivity and shipment reports for all departments.

Verified that all process control parameters were being documented and fallowed at all times.

Raise the Indent and procure required tools, inserts, manufacturing equipment and parts.

Co-ordination with related departments.

Summarizing and analysis of shift-wise production down times.

Implementing of action plans for increasing process and product quality.

Working towards continuous improvement of the production process parameters.

Working on engineering solutions towards productivity improvements through cycle time reduction and process optimization.

Analysis the Planned Production Vs Achieved Production.

Analysis the Reworks and Rejections.


Responsible for Auditing Documentation in Production and tooling for ISO 9001-2015, AEROSPACE 9100-2016 Rev D, API 5 CT spec Q1 9


Edition .

Professional achievement:

Received training certificate for FICEP (Italy) forging machinery erection and commissioning.

Received training certificate for Robot operation, programming and handling tool from FANUC INDIA PVT LTD, Bangalore.

Received certificate from Nathan & Nathan Consultancy as a Internal Auditor for AEROSPACE.

Educational Details:

Completed 4-year graduate degree in MECHANICAL Engineering at ADAMS Engineering college, palvancha,Khammam Dist., Telangana, from 2004-2008 with percentage of 63.48%.

Completed 2-year Intermediate education in viveka vardhani Junior college, kothagudem, khammam Dist., Telangana, from 2002-2004 with a percentage of 74.1%.

Completed S.S.C education at st.joseph’s High school, Rudrampur, kothagudem, Khammam Dist., Telangana, in 2002 with a percentage of 77.1%.


Assertive, proactive and perceptive.

Good communication skills

Enthusiasm to learn and zeal to excel in whatever I do.

Good Interpersonal Skills.

Personal Details:

Name : Banoth Ravi Kumar

Father’s name : Ramulu (late)

Date of birth : 15 August, 1987

Maternal status : Married

Languages known : English, Hindi and Telugu.


I hereby declare that the above-mentioned information is correct to my knowledge and I bare the responsibility for the correctness of above-mentioned particulars. Date:


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