MANOJKUMAR DURAI

Telephone: +918*********

E-Mail: adkz1l@r.postjobfree.com

CAREER SUMMARY

A resourceful individual with about 6 years of qualitative experience as Utility & Plant Machinery Maintenance in Manufacturing Plant, Data Centers, Bulk material Handling, Cranes, Process plants, Facility Management, Project Execution etc.

Experience in Maintenance, Testing, Service & Troubleshooting of Electrical systems like HT Systems, Transformers, RMU, 1.1MVA Diesel Generator sets, LT Systems, UPS systems, STS, HVAC systems, Air compressors, Lifts and other electrical low-end systems.

To prepare and implement preventive and shutdown maintenance schedule of HT/LT panels, VCBs, ACBs, Transformers, DGs, UPSs, Battery, Earthing, Chillers HVAC/VRV/AHUs, Comfort ACs, Fuel systems, BMS, CCTV, Fire alarm system.

Experience in planning & managing 3rd party service providers for maintenance & facilities services.

Deep knowledge of power redundancy, Design Intent, and contingency plans related to manufacturing.

Preparation of Standard operating procedure (SOP) of Electrical PM activities etc.

Experience in handling large team of engineers, technicians, contract labours, AMC vendors etc. in critical infrastructure.

Managing engineering aspects related to budget control, regulatory compliance & training to team members.

Proactive approach to perform Root Cause Analysis of breakdowns/incidents & its report generation for internal records and reduce MTBF/MTTR for uptime of electrical switchgears in critical infrastructure.

Documentation and Implementation of ISO: Quality- 9001, Environment- 14001, Safety- 45001, Security27001, Service- 20000.

Monitoring and analysis of daily readings through EMS software to maintain the PUE of the system.

Experience in documentation of breakdown/project handover/RCA/PM/Statutory/Legal compliances etc.

Experience to keep all inventory related to AMC renewal and scope submission.

Experience to develop emergency response procedures, preventive maintenance programs.

Knowledge of subject matter to ensures that teams are kept abreast of all relevant industry standards changes and innovation practices.

Adherence to contracted deliverables including SLA’s, KRA, and KPI’s.

Area lighting design of Data centers, Hospitals, Workstations, Substation, Plants, Warehouse etc. as per standard lux level using Dialux.

Good interpersonal & communication skills, creative problem solver, proactive listener & ability to work in a team or individually.

Sound skills of handling project activities shutdown project activities plant maintenance activities including electrical, mechanical, automation and instrumentation.

Displayed professional excellence in managing maintenance of with effective application of preventive, planned and predictive maintenance concepts

Technically competent electrical engineer having ability to handle all types of breakdown’s on a single platform.

Adapt in designing maintenance schedules and arranging procurement of spares required to meet maintenance needs

Geared with the team building, leadership, systematic approach, effective communication, subordinate development and balance working skills.

Participating in various activities like Kaizen, 5’S, Safety audit, Green Co. TPM, HIRA, LOTO etc. Knowledge about TPM activities and its functioning.

SKILL SET

Role: Electrical Engineer

Responsibility: Electrical Maintenance, Testing and Service Engineer

Area : Electrical Utility, Bulk Material Handling, Data Centers, Shipping, Hospitals,

Different Manufacturing divisions of Godrej & Boyce Mfg. Co. Ltd. Etc.

Systems: Infor, AutoCAD, Excel-2010, MS office etc.

Job Functions: Service engineering, Maintenance, Release calibration, Electrical Safety audit,

Work permit system etc.

Others: Implementation of Kaizen, 5S, Business Excellence, Safety

Audit, Green Co., TPM, HIRA, LOTO etc. Knowledge about TPM activities

and it’s Functioning.

PROFESSIONAL SUMMARY

Assistant Manager Electrical Maintenance at Godrej & Boyce Mfg. Co. Ltd. (ISO 9001/14001/45001) since October 2018.

Assistant Manager Maintenance at Godrej & Boyce Mfg. Co. Ltd. Appliances plant Pune (ISO 9001/14001/45001) since October 2014.

KEY RESULT AREA

Testing, installation, commissioning & maintenance of Transformers, HT- LT panels, UPS, DG, VFD, Soft Starters etc.

Calibration of Instruments like Ammeters, voltmeters, Wattmeter, OTI, WTI, IDMT relays, Release assembly

Control wiring trouble shooting of PCC, PMCC, MCC, Air compressors, VFD, Soft-starter, DG, UPS.

O & M of diesel generators (6.6kV) of capacity 1.1 MW

Transformers (Dry & Oil Type) ranging from 200 kVA up to 10MVA

Testing, installation, commissioning & maintenance of HVAC System of capacity 150TR.

Project handling, Operation and maintenance of Conveyor system.

O&M of Injection Moulding Machines up to 1600T..

ACHIEVEMENTS

Installation, Testing, Liasoning and Commissioning of 66kV Switchyard Substation at Mohali Punjab Appliance plant.

Designing, Installation & Commissioning of FAS system in Godrej & Boyce Mfg. plant ENE Dept.

Liasoning work for EI inspector’s approval for a residential building Piramal Thane.

Designing Electrical Layout and Installation & commissioning (Electrification) of 09 Warehouses Saidhara Bhiwandi of 3 lakh Sq. ft. area.

Renovation of Offices workstation of people capacity of 150 members.

Changing Lightning layout for Godrej Memorial hospitably Installation of LED lights (G+2 floors).

PLC conversions of WINDSOR make 180T & 300T injection moulding machine at Godrej and Boyce Mfg. Pune.

Installation and Commissioning of New Efficient and energy saving fuel burners used in Powder Coating area.

DOCUMENTATION

Documentation and Implementation of ISO: Quality- 9001, Environment- 14001, Safety- 45001.

Implementation, documentation and analysis of CAPA to prevent repetitive breakdowns and failures.

Annual budget monitoring and planning.

Ensuring legal compliances.

Liasoning with government authorities.

Up keeping of history cards, preventive-predictive maintenance records, of all electrical equipment’s.

AUDIT

Carrying out electrical audit in plant and project sites.

Strict handling Work permits system for up keeping of safety standards.

Safety audit of Electrical Connections in Project area.

Ensure compliance of all the safety rules and regulations

5S Audit in substations and fabrication workshop

PROCUREMENT

R&M of Electrical switchgears.

Procurement electrical tools and measuring instruments.

Procurement of consumable items & equipment spares to eliminate material unviability downtime.

Identify, indent and up keeping of necessary spares.

Spares management

TRAINING &DEVELOPMENT

Training to plant associates, contractors for Electrical safety in Hazardous area and project sites.

Inter departmental training.

Electrical trainings to sub-ordinates.

Certified as PLC programmer from Prolific Industrial automation centre Chennai 2012.

PLC HANDLED

Siemens

Rockwell Automation

Honeywell

Schneider PLC

IOT PROJECTS

PQ meter for Main substation

Smart sense for distribution system, which will allow to give data for every 15sec and fault alarm

Street light & compressed air valve remote operation through Mobile.

EDUCATION

Examination

Board / University

Institute

Percentage

B.E Electrical & Electronics

Anna University Chennai

Adhiparasakthi College of Engineering

73 %

H.S.C

Maharashtra state board of Education Pune

St. Xavier’s Junior College of Science and Commerce

66.17 %

S.S.C

Maharashtra state board of Education Pune

Udyachal High School

74.53%

ADDITIONAL INFORMATION

Computer skills:

Operating System: Windows XP, Vista, windows-7

PLC Programming: Siemens PLC (Package: S7-300, S7-400) Allen Bradley (RSlogix500 English)

Others: Microsoft Office Suite-2007, Computer Aided Drafting (AutoCAD).

PERSONAL PROFILE

Permanent address : Anthony misquito Chawl Vikhroli Village Vikhroli Mumbai

Date of birth : 07th May 1990

Languages known : English, Hindi, Marathi & Tamil.

Current location : Mumbai

DECLARATION

I hereby declare that the above information given by me is true to the best of my knowledge. If given opportunity in your esteemed organization I will do my best for the progress of the organization.

Manoj Kumar

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