Mechanical Engineer
Resume:
Gerard Marino
********@*****.***
Skill Summary
Strong working knowledge of: ANSYS Workbench Finite Element Analysis, PTC Creo, mechanical engineering design, and various materials both metallic and non-metallic – composites, ceramics, plastics and epoxies, and project management. Mechanical engineering and project management skills include:
• Heat transfer analysis, Thermal-Structural analysis, Vibration Analysis, Shock Analysis, Dynamics Analysis, Design Failure Modes & Effects Analysis
• Mechanical engineering design: aerospace & commercial structures, components, electronic packages, mechatronics, and actuator systems
• Electronics Packaging Technology: low & high density, Printed Circuit Boards, Flex Circuits, Digital & RF packaging
• Mechatronic systems for semiconductor and wafer production systems including structural components, dynamics, pneumatic control systems
• Product Life Cycle Management from inception to product manufacturing
• Mentoring subordinate engineers: design and analytical guidance, Geometric Dimensioning & Tolerancing, and manufacturability
• DFM/DFA: completed DFM/DFA software training by Boothroyd Dewhurst. Strong working knowledge of engineering project management: reviewing specifications for analytical and design planning, scheduling, resource forecasting, approving Statement of Work, MS Office and Atlassian Jira to track and monitor milestones, direct designers for design compliance with geometric tolerances and engineering specification adherence, providing customers in a presentation setting with the engineering results formatted in MS PowerPoint for Preliminary Design Reviews and Critical Design Reviews.
Software Skills: PTC Creo, PTC Simulation, PTC Windchill; Pro-Engineer Wildfire ANSYS Workbench, ANSYS Design Modeler
Microsoft Office: MS Word, MS Excel, MS PowerPoint, MS Project, Windows 10 FEMAP-NX Nastran, Flomerics, AutoDesk CFD, AutoDesk Inventor, SolidWorks 3D Printing, Stereolithographic component modeler
Experience:
8/19 to present Zebra Technologies, Holtsville, NY; Lead Mechanical Engineer (Contract) Within the Enterprise Mobility Computing (EMC) and Mechanical Engineering Analysis and Services departments:
• 5G Next Generation Enterprise Mobility Computing electronics – Composite materials, WAN, LAN, Digital & RF packaging.
• Project Meteor – Structural and vibration analysis, stress fatigue analysis and thermal analysis.
• Lead-Free solder evaluation – SAC 105 & SAC 305 comparison for thermal stress fatigue & drop shock.
• Graphene material property and thermal interface material investigation. Major responsibilities include: Lead Mechanical Engineer for the 5G Next Generation handheld electronic devices to introduce and develop composite materials for drop shock resistance. Review and approve structural drop shock and thermal analysis reports created in Dassault Systemes Abaqus; Created the schedules and logistic flowcharts with reporting to the Program Manager. Structural, vibration, stress fatigue, and thermal analysis of micro-electronic components, PCBs, and lead-free solder for hand-held electronic devices incorporating PTC Simulation software. Performed and presented analytical results of sine and random vibration for a micro-spring pin for vibration control. Structural and thermal analysis review and approval of 5G handheld electronic devices incorporating conduction and natural convection. Coordinate and attend Design Review Meetings and advise recommendations to enhance thermal, structural and logistics performance. Correspondences to inter department personnel and vendors incorporating Atlassian Jira and MS Office.
9/17 to 10/18 Veeco Instruments, Plainview, NY; Engineering Project Manager Within the Services Engineering Group performed duties for:
• Smart Grid – Grid ID Module engineering development and Grid Management Software project management
• Seagate - Next Generation Lapper – Heat Exchanger thermal analysis development and project management
• Seagate - In-Situ Target Measurement System (ISTM), Vacuum pressure laser measurement system – project management Major responsibilities included: Engineering development and project management of a unique (Invention Disclosure) Grid ID Module under vacuum pressure, and high temperature; and project management of the Grid Management Software for the Smart Grid system. Established the team goals, project scheduling, developed the thermal analysis methodology with ANSYS Workbench, mechanical design and testing that lead to the successful outcome of the project. Engineering development and project management of a cooling plate heat exchanger unit requiring fluidic thermal control - oversaw and directed the thermal analysis and mechanical design for the successful outcome of the project that lead to an additional order. Engineering project management of the first ISTM including project scheduling and parts procurement management of the first ISTM system that lead to the successful outcome of the project including additional orders. Interfaced with the customers and inter-department personnel with status presentations, resource requirements and resource forecasting for future engineering projects.
3/17 to 7/17 Frequency Electronics Inc., Uniondale, NY; Mechanical Engineer (Contract) Within the Engineering Department performed duties for:
• Thales Alenia – ComSat; Ultra-Sensitive Oscillator Major responsibilities include: Thermal analysis, structural analysis, vibration analysis, and modal frequency analysis of spaceborne electronics printed wiring boards and spaceborne electronic enclosures utilizing ANSYS Workbench, ANSYS Design Modeler and AutoDesk Inventor.
Gerard Marino; Resume; Page 2 of 2
7/16 to 3/17 Harris Corporation, North Amityville, NY; Sr. Mechanical Design Engineer (Contract) Within the Mechanical Engineering Design Group performing duties for:
• USAF B-1B - Band 8 Transmitter/Driver, Band 7 Transmitter/Driver
• Major responsibilities include: Mechanical design of the Band 7 and Band 8 Transmitter/Driver incorporating PTC Creo and Windchill data base management system. Prepared mechanical part solid modeling for the Band 7/8 Transmitter including the chassis parts and assembly drawings in PTC Creo and PTC Windchill in accordance with ANSI Y14.5 and high precision geometric tolerances.
7/15 to 7/16 United Technologies Aerospace, Windsor Locks, CT; Sr. Mechanical Engineer (Contract) Within the Mechanical Engineering Design Group performed duties for:
• NASA – Extra Vehicular Mobility Unit (spacesuit), Life Support System
• Boeing – CTS-100 Commercial Crew Transportation Environmental Control System Major responsibilities include: Mechanical design and mechanical engineering analysis of the Water Pump Magnetic Rotor for the Fan/Pump/Separator life support system for Design Failure Modes and Effects Analysis. Thermal-structural analysis with structural- thermal transient analysis incorporating ANSYS of the Water Pump Magnetic Rotor assembly. Boeing CTS - 100 Docking Actuators: Created and presented successful results of a multi-parameter Design of Experiments analytical program of structural-thermal expansion for the CTS-100 docking actuator electronics unit incorporating: ANSYS Workbench, PTC Creo and MS Excel for engineering calculations, parametric analysis, and data collection. Prepared technical results presentations to the NASA Johnson Space Center and Boeing.
6/11 to 4/15 Ametek, Garden City, NY; Project Engineer
• United Technologies - Surface Air Cooler for the Pratt & Whitney PW1200G Geared Turbofan Engine.
• General Electric/Safran - Surface Air Cooler for the LEAP-1A turbofan engine
• General Electric/Safran - Surface Air Cooler for the Silvercrest turbofan engine Major responsibilities included: Structural-thermal and structural fatigue analysis, sine vibration, random vibration, sine-on-random vibration, shock, structural pressurization, structural-thermal and thermal expansion analysis incorporating ANSYS Workbench for high performance heat exchangers used in the aerospace industry. Structural-thermal, structural dynamics analysis and Design Failure Modes and Effects Analysis to adhere to FAA, US military, Boeing, Airbus, and other aviation specifications. Mechanical analysis and design of structural support structures for high performance aircraft heat exchangers. Prepared analytical results presentations, schedules and interfaced with customers, vendors, and internal departments on technical and scheduling matters. Project management duties included schedule preparation detailing completion milestones and customer delivery objectives with the Program Manager. 6/06 to 1/11 Aeroflex Corporation, Plainview, NY; Senior Mechanical Engineer Within the Mechanical Engineering Department performed duties for:
• Jet Propulsion Laboratory - Mars Science Laboratory Actuator Systems
• ITT – Directional Infrared Countermeasures System
• National Space Administration – Orion Actuator Systems Major responsibilities included: Structural analysis, thermal analysis and mechanical design with PTC Simulation and PTC Creo. Design of spaceborne and airborne qualified actuator housings, planetary gear stages, PCBs, and high precision optical components including mirrors, mirror support structures, and gyroscope structures. Presented analytical results to the Jet Propulsion Laboratory, NASA, and other aerospace agencies.
6/02 to 6/06 Rockwell Automation – Anorad, Shirley, NY; Senior Mechanical Engineer – Engineer to Order Within the Mechanical Engineering Department performed duties for:
• Applied Materials - Two axis high precision stage for the semiconductor industry.
• Tetrapak - Single axis precision stage for the food processing industry.
• IBM - High precision wafer production system pneumatic controls.
• Shanghai Micro Electronics Equipment – Reticle stage for the lithography industry. Major responsibilities included: Mechanical engineering design with PTC Creo and PTC Simulation including structural analysis for stiffness and stress, motion control precision stages, mechatronics, linear motors, air bearings, air bearing support structure and structural steel frames requiring optimal stiffness under motion and pneumatic control. 5/00 to 6/02 Aeroflex Corporation, Farmingdale, NY; Project Mechanical Engineer Within the Mechanical Engineering Department performed duties for:
• Jet Propulsion Laboratory – Mars Exploration Rover - Lander Petal Actuator
• Lockheed Martin – Thruster Gimbal
Major responsibilities included: Mechanical engineering design of the Mars Exploration Rover Lander Petal Actuator with PTC Creo and for spaceborne qualified structural components including gear design, planetary gear stage design and structural support structures. Mechanical drawing preparation with high precision geometric tolerances to ANSI Y14.5. Education: Manhattan College, Riverdale, NY; Bachelor of Mechanical Engineering New York University – Polytechnic Institute, Brooklyn, NY Completed 21 credits of graduate course work towards Master of Science in Mechanical Engineering Course work emphasis: heat transfer, fluid mechanics, solid mechanics, computer aided design, and mathematics. Awards: Phi Theta Kappa National Honor Fraternity
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