Engineer Quality

TEJA TALARI

Phone: (***)***–**** **********@*****.***

Professional Profile

3+ years of experience as HIL Integration Engineer, Test Engineer, Quality Engineer and Design Engineer.

Experience in Hardware -in-loop (HIL) Validation and Testing of automotive using dSPACE SCALEXIO simulator.

Gained Hands on Experience in Integrating and developing the Plant models using MATLAB/Simulink,

Exposure in using CANoe, CANalyzer for analyzing the Communication flow, INCA for analyzing the Software, IBM Rational DOORS for maintaining and updating requirements.

Hands on Experience in CAPL Scripting, modifying the changes according to the requirements.

Good Knowledge in Communication protocols like CAN, CAN-FD, LIN. And also, in Diagnostic protocols, OBD-II, DTCs.

Gained Knowledge in dSPACE tools like Control Desk, Configuration Desk, Automation Desk and ASM.

Exposure in analyzing and reading the changes from Schematics and understanding of electrical controller schematics.

Hands on experience in carrying out Finite Element Analysis (FEA) for CAD Models as part of Product Engineering.

Practice in analyzing Fatigue and Fracture Mechanics of Mechanical products and well-versed with Metallurgical materials selection.

Pursued Knowledge in Designing of Mechatronic systems for a process which need to be efficient.

Knowledge in Quality Control and Quality Process Improvement; Certified in “The Quality Green Belt”.

Exposure in analysis and selection of Fuel cells for reducing the use of traditional fuels especially in Automobiles.

Skills Expertise

MATLAB

AUTOCAD

MINITAB

Microsoft Office Suite

dSPACE

SOLIDWORKS

IBM DOORS

SIMULINK

CANalyzer

CATIA

JIRA

INCA

CANoe

ANSYS

Vehicle Spy

Professional Experience

Resident Engineer Jan 2021 to Present

Pi Square Technologies, Farmington Hills, MI

Client: ZF, Farmington Hills, MI

Roles and Responsibilities

Own/Release the Front Camera modules for development & Production.

Address all concerns raised by the client and safety concerns promptly.

Generate and maintain changes requirement documents.

Facilitate requirements and design reviews between client and software Teams.

Ensure Hardware prototypes are validated and available for key pre-production vehicle builds.

Co-ordinating with cross-functional teams.

Reporting and tracking of Issues and resolutions.

Laid off due to COVID and looking for opportunities Sep 2020 to Dec 2020

HIL Engineer March 2019 to Aug 2020

Pi Square Technologies, Farmington Hills, MI

Client: FCA, Auburn Hills, MI

Roles and Responsibilities

Develop and Integrate the changes to existing Powertrain plant model using MATLAB Simulink.

Updated the changes in the Plant model using MATLAB Simulink, Modified and Mapping signal names.

Responsible in testing integrated MATLAB model on HIL Bench (dSPACE SCALEXIO Simulator), flash Electronic control units (ECUs) with requested Software and Test all required functionalities.

Involved in Integrating and updated the Communication files (.dbc files) to the plant model and build the Simulink model (.sdf) using MATLAB Simulink.

Troubleshooting and Replicating Issues, Root causing issues and fixing them, Modifying the Test cases scripting.

Analyzing changes from Napkin schematics, made changes to the wire harness.

Flashing, Configuring ECU modules with required software and Commission the HIL Bench.

Gathering all relevant documentation for the requested changes to the Plant model.

Supporting Software Validation team in validating the software on Integrated Plant model on HIL Bench (dSPACE Simulator).

Identifying Issues, Analyzing and determining severity of issues, fixing them and Implementing fixes in Model.

Validation Engineer Aug 2018 to Feb 2019

Pi Square Technologies, Farmington Hills, MI

Client: Nexteer, Auburn Hills, MI

Roles and Responsibilities

Involved in setting up dSPACE Mid-size HIL Simulator test environment.

Developed and implemented sensor controls, Integrated changes to existing model using MATLAB Simulink and tested system features on bench.

Involved in Component level testing of ECUs, Sensors and Actuators. Debugging and Testing on Breadboard Testing Bench.

Supported software team in automation testing on dSPACE simulator.

Analysis of user requirement specification and functionality specifications for building test cases from requirements.

Documenting Design Failure Mode and Effects analysis (DFMEA) to explore reasons of failure of a product in the real-world use.

Test Engineer Jan 2018 to Aug 2018

Pi Square Technologies, Farmington Hills, MI

Client: Harman International, Novi, MI

Roles and Responsibilities

Manage and optimize test plans which are to be used for evaluating/ validating client products.

Involved in developing Design verification plan and report (DVP&R), Design failure mode effect analysis (DFMEA) and Production part approval process (PPAP).

Executed IQ, OQ, PQ testing procedures for maintaining quality of new designs.

Review BOMs and EWOs for test ready properties.

Responsible for creation of Data analysis, and Technical reports, checking of validation documentation and validation test.

Quality Engineer July 2017 to Dec 2017

SPK Consultants Inc, Sunnyvale, CA

Roles and Responsibilities

Created and Developed Design blueprints and involved in validating manufacturing process.

Responsible for developing Advanced Product Quality Planning (APQP) process.

Involved in maintaining control plan, PFMEA and equipment Documents.

Analyzed the equipment variation, appraiser variation and part to part variation.

Implemented the necessary corrective and preventive actions (CAPA) for avoiding non-conformance issues.

Involved in improving safety and quality of the product and process through continuous inputs from feedback and assessment team.

Design Intern Engineer

Andhra Pradesh Heavy Machinery & Engineering Limited (APHMEL), Vijayawada, India. Sept ‘14 – Mar ‘15

Roles and Responsibilities

Creation and Modification of Machinery part models using SOLIDWORKS and NX – Unigraphics.

Provided alternative design solutions with analysis.

Involved in generating BOMs, maintaining of Documentation, and Scheduling of production process.

Section Intern Engineer

Electric Locomotive Shed, Indian Railways, Vijayawada, India. April 2014 - Aug 2014

Roles and Responsibilities

Involved in monitoring manufacturing process in workshop.

Interacting with works and helping them in understanding design blueprint and rectified errors.

Education

Master of Business Administration Aug 2020 – Present

University of The Cumberlands, Willisburg, KY

Master of Science in Mechanical Engineering GPA: 3.64

Western New England University, Springfield, MA Jan 2016 - June 2017

Bachelor of Technology in Mechanical Engineering GPA: 3.5

S.R.K Institute of Technology, Affiliated to JNTUK, Vijayawada, India Sep 2011 - April 2015

Certificate

Quality Green Belt Certificate.

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