PRAMOD

JENA

Plastic Professional (Injection Moulding)

PROFILE SUMMARY

OBJECTIVE 1. 14+ years of experiences in plastic injection molding

manufacturing, process, molds and machines and 3+ years of

To be a target oriented professional in Extrusion process in different organizations

the field of polymer and plastic products 2. Control and Improving productivity by using control plan and

manufacturing industry and will prove analyzing OEE and KPI

to be a continuous improving Leader 3. Lead a team over 50 of managers, engineers, technicians and

and learner. Always trying and workers. Train and motivate and recruiting to increase

contribute towards achieving the targets productivity

of the organization and set new goals for 4. Installed new machines lines and set up new plant, technically

the organization through my supported for new products and developments.

experience, skills, knowledge and my 5. Overseeing for new systems implementation like GMP, ISO,

abilities. FSMS, FMEA, HSE, KAIZEN, 5S, Lean Manufacturing

6. Good Hands for corrective and preventive maintenance plan on

CONTACT DETAILS : Injection Moulding Machines of L/T, Ferromatic Milacron,

Toshiba, Negri Bossi, CLF, Battenfield, Super Masters, L&T

KraussMaffei, Netstal, Arburg, Engel with Robotic machines

Bhubaneswar, Odisha from 50T to 1200T and JWELL Extrusion Machines from 20mm

to 400mm.

7. Experiences in Assembly and Printing machines of Sacmii,

+91-828*******

Oberburg, PSG, Captel, Dramatic, IMD vista, Tampoprint,

+91-891*******

Converge Printing Machines.

8. Experiences on Multi-cavity molds, Hot-runner molds, Stripper

adkvc8@r.postjobfree.com plate molds, Stack molds, Pneumatic Ejector Operated Molds,

Hydraulic core operated molds.

https://linkedin.com/in/ 9. Handled and strong knowledge on a wide range of polymers like

pramod-jena-b3a52658 LDPE, HDPE, PP, ABS, PS, HIPS, PMMA, NYLON, PC, GP

PS, EVA, PVC, Elastomers

10. Experienced on a wide range of plastic product manufacturing of

pramod.jena23 personal care products, automotive lighting products, packaging

products and water management solution products..

WORK EXPERIENCE

Production Manager (Sept 2018 to Feb 2020)

CALIBRE PIPES AND ACCESSORIES,, DOHA, QATAR

Products Pipes and Fittings

Planning and executing the moulding operations which ensure the

most effective returns on assets.

Assuring attainment of production targets by preparing schedules

to manage and meet the customers expectations.

Implementing and maintaining a production plan to ensure timely

EDUCATION DETAILS delivery of the products.

Observing the performance of production department and report

to top managements and recommending for improvement.

Graduation in (Chemistry

Coordinating with other departments to ensure the production pro

Honors) from Berhampur

cess runs according to the schedule provided without any losses.

University, Orissa in 2003.

Monitoring the efficiency and utilization of machines, moulds,

utilities, manpower.

Post Graduate Diploma in Advising and assisting wherever necessary to reach the expected

Plastic Processing and level of production standards.

Testing (PGD-PPT) from Monitoring and analyzing internal rejection rate providing action

Central Institute of Plastics able solutions for reducing the rejection.

Engineering Technology Maintaining cordial inter and intra departmental relations all acro

(CIPET), Hyderabad in 2006. ss the company.

Participate in review and approval of component designs, regulat

MBA in Operation ions and material selections.

Management from NIBM, Responsible for selection of suitable materials for new products

Chennai in 2012 & manufacturing guidelines.

Prepare all work instructions and standard operating procedures f

or production department.

Responsible for preparing the audit reports and budget reports fo

r production department.

Responsible for Health and safety Management and Risk assessm

ents.

ACHIEVEMENTS Review and analysis the productivity, OEE, KPI, break down, on

quality issues and customer complaints.

Responsible for motivating, arrange training programs to the emp

Installation of New Machines

loyees to increase production efficiency.

ISO 9000:2015 Responsible for recruiting and training new people for productio

OEE more than 98% n.

IOSH Certification Lead a team size over 50+ of engineers, technicians and workers

Plant Rejection percentage less

than 0.1% Manufacturing Manager (Apr 2016 to Jun 2018)

Zero Accidents POLYPIPE MIDDLE EAST FZE, DUBAI, UAE

On Time Delivery to 98% Products- Polystorm, Permavoid, Powercell etc.

customers

Food Safety Management Responsible for the smooth operation of shop floor starting from

System ( FSMS-ISO manufacturing process to product dispatch.

22000:2005 ) Certification Plan, direct, or coordinate the activities of Production department

Successfully conduct a new like scheduling production plan, machines, maintenance etc.

mold/product trial on Lead continuous improvement projects related to molding equ

BECKOMOLD, Budapest, ipment, tooling and process.

Hungary Participate in review and approval of component designs, regu

5s, FMEA, SQC training lations and material selections.

Expert in camera programming Responsible for selection of suitable materials for new products

for 100% inspection of all & manufacturing guidelines.

products Prepare all work instructions and standard operating procedures f

Increased OEE from 76% to or production department.

90% Responsible for preparing the audit reports and budget reports fo

r production department.

Study customer's requirements & develop the products to meet th

e customer requirements and safety regulations.

Responsible for achieving the targets and fulfill the customer req

Achieved Injection cycle time uirements on time.

efficiency from 88% to 100% Responsible for competitor's product Testing & Analysis.

Reduced total plant rejection Interaction with Customer complaints in co-ordination of Quality

from 5% to 2%. and Sales department.

Responsible for process validation and process development to i

Reduced total manpower

mprove production efficiency, and cost benefits.

utilization up to 30%

Responsible for Health and safety Management and Risk assessm

Cavitation efficiency increased

ents.

from 85% to 95%

Review and analysis the productivity, OEE, KPI, break down, on

Zero Accidents quality issues and customer complaints.

Responsible for motivating, arrange training programs to the emp

loyees to increase production efficiency.

Responsible for recruiting and training new people for productio

n.

Lead a team size over 50+ of engineers, technicians and workers.

Sr. Engineer / Asst. Manager (Mar 2008 to Mar 2016)

SKILLS

BERICAP INDIA PVT. LTD., PUNE, INDIA

Products- Caps and Closures

Injection Molding

Extrusion Process Plan, direct, or coordinate the activities of Injection Molding dep

Shop floor management artment.

Rejection Control

Cost saving Planning, Implementing and Execution of Molding, Post Molding

Strong Leadership and Assembly department.

Excellent Communication Responsible for smooth operations of whole plant, achieving OEE

Quick Decision targets, reducing the scrap and wastage.

Teamwork Control and minimize the online rejection by rectifying mold

Root cause analysis problems, machine problems, and utility problems and by trouble

Customer handling shooting of process.

Problem solving Determining and maintaining the future needs like spares and

Analytical skills consumables within the financial costs.

People management Ensure that maintenance plans are prepared and followed

Tenacious work ethic accurately so that machine can run with minimum breakdown.

Relationship building

Personal development

Manage process and material flow to maximize utilization of

material designated for specific operation.

Logical approach

Participate in the preparation of daily and monthly production

plan.

Responsible for competitor's product Testing & Analysis.

Study the test results & take appropriate corrective action, if any

failure occurs.

Conduct product validation tests at customer end (Complete

machine performance test) along with customer & get their

INDUSTRIAL KNOWLEDGE approval for regular production

Study customer's requirements & develop the products to meet the

1. 5'S customer requirements and safety regulations.

2. KAIZEN Interaction with Customer complaints in co-ordination of Quality

3. POKE-YOKA and Sales department.

4. TPM Working on Kaizen, Continuous Improvement Programs and Cost

5. SIX SIGMA Saving Projects.

6. ISO SERIES/TS Conducting weekly review, training arrangements, finding root

7. TQM causes and taking the corrective and preventive actions.

8. 7 QC Tools Implementing strict measures in operating procedures, work

9. FMEA instructions, flow charts etc. to optimize resources and capacity

10. FSMS utilization.

11. OSHA (IOSH)

12. Risk Management

Prepare and maintain all documents for regular audits.

13. Lean Manufacturing Process Optimization and Fine Tuning for Improve Productivity.

14. KPI/ OEE Motivating and Educating the Production people to achieve the

15. QCC organization goals.

Shift management and job distribution of entire manpower by uti

lizing all available resources like machines, molds and materials.

Lead a team size of 35+

G.T..E / Shift Supervisor (Mar 2006 to Mar 2008)

PERSONAL DETAILS LUMAX INDUSTRIES, PUNE, INDIA

Products-Head Lamp, Front lamp, Rear lamp etc.

Date of birth : 02nd May 1983

Responsibilities:

Gender : Male Preparation before Mold trial and pre-production.

Trouble shooting & process optimization.

Nationality : Indian Mold Change, color change and product change.

Manpower and shift management.

Passport No : U1383839 (valid Log book preparation of production records.

up to 2029 ) Practice and maintain housekeeping & 5s

Process Monitoring and recorded

Marital Status : Married Improve production efficiency by reducing cycle time and continu

ous improvement projects.

Languages Known : Hindi, English, Review, propose and implement changes to improve.

and Oriya Expertise in troubleshooting

Permanent Address : Patrapada, Trainee Engineer (Sep 2005 to Feb 2006)

Unit-15, Bhubaneswar, Odisha, India SUPERMAX HEALTHCARE PVT LTD., THANE, INDIA

Products- Shaving razors

DECLARATION

I hereby declare that the information given above is true to the best

of my knowledge.

Date:

Place: Bhubaneswar, Odisha (Pramod C. jena)

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