Engineer Mechanical
Resume:
K P RAJESH
Tell: +91-638*******
Email: **********@*****.***
Mobile: +91-638*******
Email:
**********@*****.***
**********@*****.***
Permanent Address:
8.92/LA Mariamman Kovil Street,
Jakkampatti, Andipatti (Taluk),
Theni-District., Pincode-625512
Tamilnadu,
India.
Personal Details:
Father’s Name :K. Palanichamy
Mother’s Name :P. Nageshwari
DOB (dd/mm/yy) :02-10-1990
Nationality :Indian
Driving License :2-wheeler-India
Education Qualification:
B. Tech (Mechanical Engineering)
CSWIP 3.1 (welding Inspection)
ASNT Level II
Languages Known:
Tamil, English, Hindi, Korean.
Passport Details:
Passport No.: K6276188
Date of Issue: 09-08-2012
Date of Expiry:08-08-2022
Personal Strengths:
Self Confidence
Quick Learner
Good Team Worker.
K P RAJESH
CSWIP 3.1 Certified by TWI (ID:741691)
POSITION: WELDING QA/QC ENGINEER
OBJECTIVE:
To secure a challenging position in a reputable organization to expand my learnings, knowledge, and skills and secure a responsible career opportunity to fully utilize my training and skills, while making a significant contribution to the success of the company.
SUMMARY OF EXPERIENCE:
Multi disciplines Quality Personnel with having more than 6 year’s experience in Fabrication, Ship yard, Ship repair and Construction Industries. Working experience in multi disciplines Quality Personnel as a NDT Technician, QA/QC Inspector/Supervisor and Mechanical Engineer. Involved in the Fabrication and Inspection of Pipeline, Pressure Vessel, Columns, Girders, Skids, Storage Tanks, Piping and Structural Steels. Preparation of Project Quality Plan, Inspection and Test Plan, Work Instruction,
PWHT/Hydrostatic test/NDT/PMI/WI/Calibration
Procedures etc.
Preparation and Qualification of various processes of WPS/PQR such as SMAW/GTAW/FCAW/Overlay/Hard
facing/MIG/MAG/SAW for Carbon Steel/Stainless Steel/ Alloy Steel/Duplex Steel and Pipes/Tubing Materials. Preparation and Qualification of WPQ as per Codes
and Standards and Welders Training for periodically. With knowledge and conversant in BS Code, ASME
Code, API 1104, AWS D1.1 and ISO 9001.
Involved in the Blasting and Painting Inspection of Finished Products and Raw Materials such as Pre-coating inspection (Visual, Surface profile checks, Extraction of Soluble salts, Surface cleanliness checks, Ambient monitoring) and Post-coating inspection (Coating thickness checks, Adhesion testing, Holiday detection) as per Standards.
K P RAJESH
Tell: +91-638*******
Email: **********@*****.***
WORK EXPERIENCE
Company: THERMAX LTD, PUNE. (Boilers and Heaters Group)
(Projects- Fabrication of Pressure Vessel, Storage Tanks, Coils, Panels, Piping Systems, Piping Headers, Skids and Structural Components such as Columns and Girders) Position: Welding QA/QC Engineer
Duration: Jul 2013 to Jan 2018
Duties and Responsibilities:
1. Conduct ITP inspection and surveillance activities at the various workshops are followed without exception.
2. Review Test Packages, Weld / NDT traceability and other QC documents prior to submit to Client.
3. Review WPS, PQR and WPQ as per ASME Section IX. 4. Inspection activities of Pressure parts such as Pressure Vessels, Storage Tanks, Coils, Pipe Headers, Water wall Panels and Skids from Raw material inspection, various stages of inspections & tests during fabrication, Blasting and Painting inspections of various types of Code items with reference to ITP / Construction Codes (IBR/ASME). 5. In process improvements and control of operations like Tube Bending and Swaging. 6. Inspection of Non-Pressure parts such as Columns, Girders, Beams and Ducts. 7. Daily surveillance on Electrodes baking & Amps of Holding Oven temperature and also the storage condition of welding consumables.
8. Daily Surveillance on the storage of all Project Materials and Ensuring that all non- conforming materials are segregated and kept on quarantine to avoid usage. 9. Maintain a comprehensive calibration log and to ensure the use of only calibrated inspection measuring & testing equipment.
10. Monitoring welding activities are performed as required by WPS, Client Specifications and correct consumables.
11. Maintain surveillance of welding and fabrication practices for conformance to WPS, Code and Client specific requirements (i.e. Preheat, tacking, electrode storage and weld parameters).
12. Supervised, Monitor and performed inspection as below activity.
Material Inspection
Marking and Dimensional Inspection
Fit-up Inspection
Visual Inspection
Radiography Film review reports
Ultrasonic Test/Magnetic Particle Test/Dye Penetrant Test
PWHT
Hardness Test
Hydrostatic Test
Blasting and Painting
K P RAJESH
Tell: +91-638*******
Email: **********@*****.***
Final Visual and Dimensional inspection report
13. Review of Radiography Films (RT) and other NDT techniques such as PT, MPT and Borescope in shop floor.
14. Prepared and issuing NCR for Non Conformance work. 15. Prepared, updated and maintained all project QA documents such as Project QP/WPS/ITP/PWHT Procedure/Painting Procedure/HT Procedure and etc. 16. Assist Engineering Department to provide As-Built drawings. 17. Coordination of IBR, AI & TPI inspector visits for Pressure parts manufactured in Shop floor and Documentation of inspection reports for IBR folders and MRB. 1. Attend Site feedbacks and provide CAPA.
2. Represent QC Department in Audits conducted by ASME, ISO & Clients in shop floor. 3. Conducted internal shop floor audits periodically to ensure that all processes are carried out as per Codes/Standards/Manual.
4. Preparation the entire final documentation and traceability of quality records known as MDR or Final Dossier Book.
Additional Responsibilities:
Code & Drawing reading for Job card Preparation before start of Manufacturing. Measured Right First Time (RFT) at shop floor and involved in reducing the errors and improving RFT%.
Improved inspection techniques and introduced sequence of inspection at shop floor to improve RFT.
Company: INTERNATIONAL SHIP REPAIR FZE, FUJAIRAH.
Clients: Drydock World Dubai, Emirates Steel, ADNOC etc.
(Projects- Ship building, Ship repair, Oil Rigs, Steel plant Shutdown and Shop Fabrication) Position: Welding QA/QC Engineer
Duration: Sep 2018 to Nov 2019
Duties and Responsibilities:
1. Monitor all aspect of Quality Control relative to Vessels (Bulk, Cargo and LNG Carrier) and mechanical equipment during the construction, to ensure the adherence of the Company/Client technical requirement and applicable codes including safety in design. 2. Coordinate and witnessing cutting and welding activities are performed as required by WPS, client specifications and correct consumables. 3. Supported Welding Engineer to perform Welders Qualification Test (WQT) and reported to Welding Engineer.
4. Promote Quality and Safety awareness and commitment within the Project. 5. Perform Fit-Up, Visual inspection complies with Drawing, Specifications and other documents.
6. Monitoring and ensure suitability of the calibration and validation record of welding machines, electrodes, flux used in the project.
7. Liaise with NDT Technician for any issue NDE.
8. Verify the implementation of PTW (Permit to Work), LOTO (Lock-out and Tag-out), Hot K P RAJESH
Tell: +91-638*******
Email: **********@*****.***
Work habitat and other safety procedures.
9. Actively participate safety tool box meeting.
10. Liaise with project team / engineer and site client representative for any issue of work to get prior work commence.
11. Review all materials traceability reports, Fit-Up reports, Visual reports and NDT reports and collected them for the Manufacturing Data Report (MDR) or Dossier. Company: VANGAURD ENGG & OIL FIELD SERVICES PVT LTD, OMAN
(Projects- Fabrication of Oil and Gas SKIDS, Piping Systems and Structural Components) Position: Fabrication Foreman
Duration: Mar 2018 to Jun 2018
Duties and Responsibilities:
5. Ensure enough task analyses are completed to work out safely. 6. Ensure all direct Labouring control work to safe working procedures and systems. 7. Co-ordinate and allocate work to trade employees in accordance with directions. 8. Request equipment, materials and consumables as required within limits of authority. 9. Monitor the use of materials and care of equipment and plan to minimize waste and damage.
10. Ensure all work is carried out to quality and specification requirements and that documentation is completed on time.
Company: KOREA FUEL TECH (I) PVT LTD, CHENNAI.
(Projects- Plastic Injection Molding of Automobile fuel systems, Auxiliary Machine Maintenance such Injection Molding m/c, Air Compressor, Pumps, Diesel Generators and Fire & Safety systems)
Position: Graduate Engineer Trainee
Duration: Jun 2012 to Jun 2013
Duties and Responsibilities:
1. Attend Preventive and Breakdown Maintenance of Hydraulic Injection molding machine. 2. Responsible for Diesel Generator maintenance of Oil & filter changes and fault diagnoses of mechanical malfunctions.
3. Handling, Monitoring & Maintenance (Installation & Repairing) of various Pipeline systems & Utility systems.
4. Having experience of DG set, Compressor, Pumps & Hydraulic cylinders overhauling. DECLARATION
I hereby declare that the following in correct and complete to the best of my knowledge and belief. Place:
Date: K.P. RAJESH
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