Engineer Quality

KARTHIK M

Mobile No.: 893-***-**** E-mail: ******.***@******.***,********@*****.**

Seeking assignments in Production, Process Enhancement & Assembly Operations

Cost control Operations with a reputed organization.

PROFESSIONAL SNAPSHOT

A result oriented professional with experience of 13+ years in production assurance, process enhancement, Assembly Operations.

Currently associated with RENAULT NISSAN AUTOMOTIVE PVT LTD ORAGADAM,Chennai

Skilled in Quality Systems, Procedures and Handling of Customer complaints

Expertise in Problem Solving, by using Quality tools (7QC, QC story)

Expertise Kaizen & Poka–Yoke implementations.

Expertise in conducting Process & Product Audits and supplier development.

Experience in 5S, Cycle time studies, TAKT time calculations, VSM

Demonstrated abilities in achieving cost savings across assignments.

Effective communicator with excellent man management skills.

Strong analytical, Problem solving &Organizational abilities.

CAREER HIGHLIGHTS &CORE COMPETENCIES

Present Employer:

Renault Nissan automotive India PVT, Limited, Oragadam-Chennai

India’s largest Car manufacturing company it has been collaborated with 2 big alliance car manufacturing.Multi company model producing in one line. Very short period increase the capacity, proved 1lakh car with in 13 months.

- Nissan Micra, Sunny, - Renault Kwid, Datson

Engineer-Production (AUG 2012 - Till Date)

Production & New project

Shift production volume achieved without line stoppage and follow the D-STAR (Delivery sequence achievement ratio).

Monitoring the Defect per hundred unit’s zone wise (DPHU) & Control the defect outflow from the each zone with effective countermeasures.

Reduce the Secondary damages in line process stabilization –Ensure the Build in quality like protector implementation educate the operators and create the awareness of all employees.

Take the countermeasures for functional quality defects as well as secondary damage reduction activities.

According to the Market demand incriminate the JPH related activity parallels Line stoppage prevents countermeasures.

Shop floor management like 5s System improvement, TPM activity & Implementations thru Genba Kanri board maintained.

Responsible to Reducing Cost of Poor Quality& control the rejection

Responsible to take Corrective and Preventive Actions for Customer Complaints

Implementing Mistake-Proofing systems Poka-Yoke& Kaizens at In-House as well as supplier end

Responsible for Conducting Process & Product Audits

Process Enhancement/ Quality Improvements / Cost Control

Handling process improvements, based on QA matrix and image plan.

Implementing Quality improvements activities thru QCC, 10 step problem solving approaches

Cost saving by VA/VE (Value Analysis/ Value Engineering) in product as well as process

Team Management

Form the CFT team for reduce the secondary defects and functional quality defects

Managing the subordinates for achieving the periodic Production as well as Quality Targets.

Imparting continuous on job observation find the abnormality and give the training to the workforce for enhancing their quality & process efficiencies through knowledge enhancement / skill building.

Noteworthy Credits at RNAIPL

Continuously 3 New model trail conducted PT1 PT2 concerns solved. & SOP starting

Cost saved by reducing rejection rate at air spoiler body welt, head lamp, combi lamp, assembly stages by using 10 step problem solving approaches

Coordinate with Purchase team and package team for Localization of assembly parts tryout & Implement for regular Production

Implement the Integrated process manufacturing system to avoid important process outflow – support taken from OMERON.

Employer: (Experience: 6 years)

Bajaj auto pvt LTD pune

Best Bikes in India –BAJAJ AUTO Company is one of India's leading two wheeler manufacturers. Expert in making auto, bikes,sports bikes

Noteworthy Credits at BAJAJ AUTO

To ensure the Proper Utilization of Man, Method, Machine and Material.

Managing the production related tasks including planning, control, Maintenance & troubleshooting (Technical & process related).

Achieving production targets and achieving the same within time period with in the cost Parameters

To review and take corrective action as against in-house rejection / rework and customer end rejection.

Improve the Employees operational efficiency more than 85 % through productivity projects.

Assignments individual task Production Planning and control, Operations &

Quality related projects.

If any new Product introduction, ensure that the process meet the product requirements as per PPAP documentation.

Improve Capacity enhancement in which is the critical cells in plant with help of eliminate the losses.

PROFESSIONAL CREDENTIALS

D.M.E (Diploma in Mechanical Engineering) Scored 81% marks from SCSM

Polytechnic (2000 to 2003), MOHANUR NAMAKKAL District

COMPUTER PROFICIENCY

Operating System :Windows NT, Windows XP,

Office Applications : MS-Office& Auto CAD

PERSONAL DETAILS

Date of Birth : 02 MAR1984

Father’s Name : MOHAN

Gender : Male

Language Known : English, Tamil, Hindi, Marathi (Read, Write & Speak)

Marital Status : Married

Correspondence Address : S2 vasantham app sri rajarajeswari nagar old perungalathur Chennai 600063

Contact Mobile : 893-***-****

Date:

Place:

Yours faithfully

(KARTHIK.M)

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