Engineer Mechanical

E.MOHAN

Address - No.*, Nadesun street, Cholapuram, Ambattur, Chennai -600 053. Ph. No. - +91-888******* E.mail - *********@*****.***

PROFESSIONAL PROFILE

Summary :

Energetic mechanical engineer with 8 years of experience in Manufacturing & HVAC – air filtration industries.

Dynamic experience in project management for process development, continuous improvements under Industrial Manufacturing Environment.

Started my career as a Machinist in previous assignment now developed to Senior Engineer in my present assignment.

Seeking a challenging and rewarding opportunity which recognizes and utilizes my analytical and technical skills.

Core Competencies :

Lean Manufacturing tools – Kaizen / Continuous Improvement, Plant Layout, OEE Improvement, Six sigma, Problem Solving, SMED, TPM, Time study, 5S, Project Planning & Project Management.

Quality tools – 7QC, PFMEA, DMAIC, ECRSA, DOE

Software - AutoCAD, Solid works, SAP & Microsoft office package

PROFESSIONAL EXPERIENCE

TVS SUNDARAM CLAYTON LIMITED, Hosur.

Industrial Engineer / Manufacturing Engineer - Production Engineering Department, August 2017 – present.

Roles & responsibilities:

Project management –End to end responsible for productivity improvement projects.

Coordinates the launch of new product designs and enhancements to existing product designs to ensure smooth transition to full production.

Identification & implementation of Loss reduction projects through TPM and lean principles

Develop and implement improvements projects to improve Safety, Quality, Capacity and Delivery performance.

Continuous Flow - Implementation of flow cells through ECRSA approach

Support Operations in planning, facilitation and implementation of kaizen activities.

Provides engineering support and resources to sustain plant production including assisting with plant facilities and production equipment maintenance.

Productivity improvement through cycle time study, operator work balancing and MOST study

Responsible for planning, redesigning & execution of plant layouts.

Creating work instructions and train operators for new and updated processes.

Co-ordinate TPM activities on behalf of KK pillar to reduce losses.

Select and qualify vendors for the procurement of production equipment or production materials.

KPI and KAI monitoring for productivity

Key projects:

Bottle neck analysis – By doing SWCT Line balancing in 15 PDC fettling Cells, 30% underutilized operators were used for fettling process and cell QMS improved by 25%.

Plant Layout change - Eliminated zig-zag movement in core shop by implementing “Layout change” to improve process flow, increase machine production by 5% and core preparation output increased by 25%.

Multi-Manning (Manpower Optimization) - Utilizated Die Casting Machine operator for sand preparation process by providing compact “Core baking oven” facility in Four cavity machines and reduced manpower in core shop.

Cycle time reduction - Designed and modified 2 Twin-cavity LPDC machines to Four-cavity, and increased production capacity by 600 Nos/day.

SMED - Reduced setup changeover time from 4 hours to 3 hours in Low pressure die casting machines by shifting internal activities to external and with other Kaizen improvements.

OEE – Improved LPDC machine OEE from 60% to 70% by reducing loses

Autonomation - Breakthrough improvement in productivity by introducing CNC fettling in post casting process which increased fettling output by 30% and reduced rejection by 5%.

Increased Die casting machines output by reducing sand core waiting hours from 150 hrs to 30 hrs through process flow improvement in core shop.

On-time submission of PPAP documents (PFMEA, Control plan, PFD, PFC, BOM, Packing standards, List of special characteristics for both process and product etc.,) to customer for 20 BS VI parts.

Awards & achievements:

“Certified problem solver” and awarded “Brown belt” for problem solving through 7QC tools and techniques

Core shop flow improvement project has won “Best CFT / SIT award” for Q3 during the year 2019-2020 in TEI Quarterly Celebrations.

Been a member of SIT team have been appreciated with “Best CFT / SIT award” for Q1 during the year 2019-2020 in TEI Quarterly Celebrations.

Participated in eleven-day continuing education program in “Industrial Automation & Robotics” organized by the Department of Engineering Design, IIT Madras.

IMPEC FILTERS PRIVATE LIMITED, Chennai.

Testing and Development Engineer, November 2015- July 2017.

Roles & responsibilities:

Validated the performance of Air Filters (HEPA, Fine & pre filters) by conducting Particle Count Efficiency test, Filter integrity test, Air Volume test, Gravimetric test, Vibration test & core pack tightness test.

Created 2D & 3D drawings for all the new projects.

Clean room testing & validation as per NABH Standard and prepared documentation as per ISO 14644.

Lead the team of 5 members for installation & commissioning of air filters at hospitals & pharma companies.

Key projects:

Successfully conducted particle count efficiency test, filter integrity test, core pack tightness test, vibration test for 100 HEPA filters to “ Indira Gandhi Centre for Atomic Research” Kalpakkam.

Designed and manufactured SS block with set of injection nozzles in place of separate injection nozzle to eliminate breakdown in MINI PLEAT HEPA filter machine.

Designed “Eight nozzle DOP Generator” to produce the artificial smoke for Filter Testing.

WINMACH AUTOMATIONS PRIVATE LIMITED, Chennai.

Quality Control Line Inspector, April 2013 – October 2015.

Roles & responsibilities:

Inspected the products for optimal quality, prepared appropriate reports to manage the quality levels of the products.

Reduced CNC machine stage rejection from 5% to 3% for valve housing, plunger insert, Cap, Euro shaft etc,.

Responsible for Incoming material inspection, Final inspection, FOI & CNC machine hourly production monitoring.

Monitored CNC-Lathe cutting tools life, reposition to cutting tool edges and take offsets.

Prepared Control plan, FMEA, PFD, Operation standard for all the parts.

Created 2D drawing for all the auto parts.

Responsible for segregating non – conformity parts at customer end.

BAAPAA ENGINEERS, Chennai.

Machine Incharge, August 2012 – March 2013.

STRENGTH

Results oriented person with strong process and execution skills

Leadership Quality

Interpersonal skills

Mulit-Tasking

EDUCATION

RAJIV GANDHI COLLEGE OF ENGINEERING, Chennai.

B.E. Mechanical Engineering, April 2012 - CGPA: 7.36.

DECLARATION

I, hereby certify that all the information given above is true and sincere to the best of my knowledge.

(E.MOHAN)

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