CURRICULUM VITAE

ADDRESS RAJANISH REDDY THUMU

Plot no-502, Mobile: +91-901*******

Flat no-306, E-mail: adklva@r.postjobfree.com

Sri Sai Sadan apartment,

Nizampet,

Hyderabad, INDIA -500090.

Objective

Seeking a challenging career in design, development, analysis and implementation of engineering applications with a built-in attitude of working with advanced technology and to be a part of highly motivated team of professionals. Key Expertise in below Areas:

Process planning

System layout/Plant layout study

Ergo studies

Cycle time calculation study

Control line ups & RWD’s study & preparation

Weld Gun Study with product & with tooling

3D modeling

Assembly

BIW tool/fixture design

SPM design

Detailing/Drafting with application of GD & T

Clamps force calculations

Robot Payload calculations for End Effectors & Weld Guns/Weld Guns with Bracket attachments

Data translating knowledge of TO/FROM STEP, IGES, STL Knowledge of Manufacturing processes in automotive domain Experience Summary

7+ years of experience in Automotive design concepts using UG/NX(NX7.5,NX9.0,NX11 & NX1872) & CATIA V5

Currently working as Sr. Project Engineer at Classic Design Engg. System Pvt Ltd, Hyderabad.

Hands-on experience in All BIW Welding Fixtures Design for automotive sheet metal components which includesGeo Fixtures, Respot Fixtures, Grippers (Robot End Effectors/Dual End effectors). Ped Welds, Quality check/Weld checking fixtures, Rest bucks/Pass bucks, Turn table Design, Load fixtures, Mastic apply Stands, Product Rack stand tools, Load Fixtures, Marriage fixture, Pre-bend fixture, Camera stands design, Cooling Rack fixtures(multiple stages),Special purpose machines design Experience in designing fixtures/any tools to match with multiple variants of Products

Excellent UG/NX (NX7.5, NX8, NX9, NX11, NX1847) & CATIA V5(R19 & R20) capabilities (Solid Modeling, Assembly Modeling & Detailing/Drafting). Having Sound knowledge on Technical Standards & Complete work flow procedures, knowledge & experience from start to end for customers like GM(General Motors), TATA MOTORS, FORD, VOLKS-WAGEN, PASLIN Coordination with customers, understanding their technical requirements followed by project planning, schedule, execution and documentation. Effective communicator & team player combined with flexible and detail oriented attitude with the ability to interact effectively with people working at all levels. Always ready to put extra efforts @end of day/Weekends if required based on Company/client requirements Skills Summary

Domain

Design of Fixture and Jigs, Product design of Small Plastic parts, Sheet metal & BIW components in automotive domain using different CAD platform, 3D Parametric Modeling, Assembly and Manufacturing drawing with GD&T

CAD Tools/Others

•CATIA V5 - Part modeling, Generative Shape Design(Basics), Assembly Design, Drafting, Generative Sheet metal(Basics),

•NX7.5, NX8.5, NX9, NX11, NX1852- Part modeling, Assembly Design, Drafting, Sheet metal and Basic Surfacing

•Auto desk inventor-part modeling, Assembly Design, Drafting(Basics)

•AutoCAD, MS Office, CREO (Basics)

Strength

•Automotive parts like shafts, Bearings, Casings, supports and Pulleys

•Customer focused and result oriented

•Strong project Leading skills- Planning and co-ordination of Day-

to- Day activities

•Exceptional problem solving and sound decision making capabilities,

Coupled with excellent communication and interpersonal skills. Lean manufacturing

Achievements

•Served in mentor role, training undergraduates in Unigraphics and Catia V5,

•Recognized for best project work in Lean Manufacturing of Biw Fixture Design for General Motors used by GM tool Kit Academic Qualifications

M.Tech(CAD/CAM)From Jawaharlal Nehru Technological University, Hyderabad B.Tech(MECHANICAL ENGINEERING)From Jawaharlal Nehru Technological University, ANATAPUR

DME FROM ESC GOVT POLYTECHNIC COLLEGE(SBTET) NANDYAL,KURNOOL

SSC at SIDDARTHA High School, KURNOOL

Employment details

Worked as service engineer at RA POWER GENERATORS from 2011 June to January 2012

Working as Senior Project Engineer at Classic Design Engg. System Pvt Ltd, Hyderabad from February 2012 to Till Date.(I was pursuing my M.Tech(CAD/CAM)From Jawaharlal Nehru Technological University, Hyderabad from 2014-2016 Period)

Significant Projects

1) Project Title: Welding fixtures design for Front Floor panel Role: Designer & Detailer

Software’s used: CATIA V5-R19

Client: TATA Motors

Description:

Process, layout study, deciding of PLP, concept design, Gun study & Final design.

Design, of welding fixtures which includes geo stations, Re-spot stations Using CATIA V5-R19.

Detailing with application of GD&T, BOM generation in spread sheets as per Tata Standards.

Gun study to avoid collisions.

Generating deliverables as per customer requirements. 2) Project Title: Welding fixtures design for panel HOOD Role: Designer & Detailer

Software’s used: NX-7.5 (GM Tool Kit Environment)

Client: General Motors-GM

Description:

Process, layout study, concept design & Final design

Design of welding fixtures which includes geo stations, Re-spot stations, Marriage station material handling and combo modular grippers, Ped welding stands, Cooling Racks, Rest Bucks using NX7.5.

Detailing with application of GD&T, BOM generation GM Tool-kit

Gun study/check to avoid collisions.

Generating deliverables as per customer requirements.

Documentation of the project with design proof like clamp validation, robot payload calculations.

3) Project Title: Welding fixtures design for panel DECKLID Role: Designer & Detailer

Software’s used: NX-7.5(GM Tool Kit Environment)

Client: General Motors-GM

Description:

Process, layout study, concept design & Final design

Design of welding fixtures which includes geo stations, Re-spot stations, Marriage station material handling and combo modular grippers, Ped welding stands, Cooling Racks, Rest Bucks using NX7.5.

Detailing with application of GD&T, BOM generation GM Tool-kit Gun study/check to avoid collisions. Generating deliverables as per customer requirements. 4) Project Title: Welding fixtures design for Underbody panel Role: Designer & Detailer

Software’s used: NX-9.0 (GM Tool Kit Environment)

Client: General Motors-GM

Description:

Process, layout study, concept design & Final design

Design of welding fixtures which includes geo stations, Re-spot stations, Conveyor system, material handling grippers, Ped welding stands, Cooling Racks, Rest Bucks using NX7.5.

Detailing with application of GD&T, BOM generation GM Tool-kit

Gun study/check to avoid collisions.

Generating deliverables as per customer requirements.

Documentation of the project with design proof like clamp validation, robot payload calculations

5) Project Title: Material handling Grippers & Rest bucks design for Under body Role: Designer & Detailer

Software’s used: NX 9.0

Client: Volkswagen

Description:

Process, layout study, concept design & Final design.

Design, of BIW tools which includes Material handling Grippers, Rest bucks.

Detailing with application of GD&T. Generating deliverables as per customer requirements.

6) Project Title: Welding fixtures design for Front-Window Role: Senior project engineer

Software’s used: NX 9.0

Client: Volkswagen

Description:

Process, layout study, concept design & Final design

Design, of BIW tools which includes Geo Fixtures, Ped welds, Conveyors, Scribing tools Material handling Grippers, Rest bucks.

Detailing with application of GD&T. Generating deliverables as per customer requirements.

Documentation of the project with design proof like clamp validation, robot payload calculations.

7) Project Title: Welding fixtures design for Front-Door Role: Designer & Detailer Checker

Software’s used: NX 9.0

Client: Volkswagen

Description:

Process, layout study, concept design & Final design

Design, of BIW tools which includes Geo Fixtures, Ped welds, Conveyors, Scribing tools Material handling Grippers, Rest bucks.

Detailing with application of GD&T. Generating deliverables as per customer requirements.

8) Project Title: Geo Fixtures Design & Detailing for Panel “Wheel House Assy” in BOX Assy

Role: Designer & Detailer Checker

Software’s used: NX 9.0

Client: Challenge Manufacturing

Description:

Process, layout study, concept design & Final design

Design of BIW tools which includes Geo Fixtures & Re-spot Fixtures

Detailing with application of GD&T. Generating deliverables as per customer requirements.

9) Project Title: Welding fixtures design for panel DECKLID Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-9.0(GM Tool Kit Environment)

Client: General Motors-GM

Description:

Process, layout study, concept design & Final design

Design of welding fixtures which includes geo stations, Re-spot stations, Marriage station material handling and combo modular grippers, Quality Check Fixture, Buffer Racks, Cooling Rack, Rest Bucks, Tugger Carts using NX9.0

Buy-Off sheets for all tools, Certification sheets for Geo’s, Re-spots

Detailing with application of GD&T, BOM generation GM Tool-kit

Gun study/check to avoid collisions.

Generating deliverables as per customer requirements.

Documentation of the project with design proof like clamp validation, robot payload calculations.

10) Project Title: Various B-LINE Tools design for ZA Zone Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-11(GM Tool Kit Environment)

Client: General Motors-GM

Description:

Process study, concept design & Final design

Design of Various tools like Door hinge Install Fixture, Door Hinge Cart tool, Flat Bar tool, Hood Hinge Install Fixture, Hood Install Fixture, Decklid Install Fixture, Fender Simulator, Fender Door gap fixture, Fender Upper A pillar flush secure using NX9.

Detailing with application of GD&T, BOM generation GM Tool-kit

Generating deliverables as per customer requirements. 11) Project Title: Welding fixtures design for panel HOOD Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-11(GM Tool Kit Environment)

Client: General Motors-GM

Description:

Process, layout study, concept design & Final design

Design of welding fixtures which includes geo stations, Re-spot stations, Marriage station material handling and combo modular grippers, Quality Check Fixture, Cooling Rack, Rest Bucks, Tugger Carts using NX9.

Buy-Off sheets for all tools, Certification sheets for Geo’s, Re-spots

Detailing with application of GD&T, BOM generation GM Tool-kit

Gun study/check to avoid collisions.

Generating deliverables as per customer requirements.

Documentation of the project with design proof like clamp validation, robot payload calculations

12) Project Title:

Model: Chevrolet Colorado Truck (31XXN_UNDERBODY_BAZONE); Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-11(GM Tool Kit Environment)

Part name: PRD_UNDERBODY.

Fixture type : Geo station for welding the components; Customer: General motor (USA, Wentzville);

Role: Senior project engineer, Designer & Detailer Checker 13) Project Title:

Model: Chevrolet Malibu (EPSILON_E2SC_QA);

Part name: HOOD ASSEMBLY.

Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-11(GM Tool Kit Environment)

Fixture type : Geo station and hemming station;

Customer: General motor (USA, Fair Fax);

14) Project Title:

Model: Chevrolet Cruze (DELTA_D2JCI_YDZONE);

Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-11(GM Tool Kit Environment)

Part name: PRD-LIFTGATE.

Fixture type : Gripping fixture, marriage fixture and respot station; Customer: General motor (USA, Dham);

15) Project Title:

Model: Gmc (GMT610);

Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-1847(GM Tool Kit Environment)

Part name: PRD-Side door.

Fixture type : Outer geo, End effector and repot station; Customer: General motor (USA);

15) Project Title:

Model: 31xx2_yb

Role: Senior project engineer (Project assistance), Designer & Detailer Checker, Software’s used: NX-1847(GM Tool Kit Environment)

Part name: PRD-End gate.

Fixture type : Load fixture, geo1, geo-2, EE’s, outer geo, Spo racks, agc carts hand on all most all tools

Customer: General motor (USA);

16Project Title:

Model: Various B-LINE Tools design for c121 ZA Zone Role: Senior project engineer, Designer & Detailer Checker Software’s used: NX-1847(GM Tool Kit Environment)

Client: General Motors-GM

Description:

concept design & Final design, QC for detailing

Design of Various tools like Door hinge Install Fixture, Door Hinge Cart tool, Flat Bar tool, Hood Hinge Install Fixture, Hood Install Fixture, Deckled Install Fixture, Fender Simulator, Fender Door gap fixture, Fender Upper A pillar flush secure using NX1847.

Detailing with application of GD&T, BOM generation GM Tool-kit

Generating deliverables as per customer requirements. Classic Design Engineering System India Pvt. Ltd. at Hyderabad as Sr project Engineer from Feb 2017-Till date

Responsibilities:

Analyzing the design and the functioning of the tools based on the client Requirements.

Studying the Functional and Technical Requirement and raising clarification of design with the simulation Team.

Redrawing each and every part of the design that could be understood by the manufacturer for manufacturing.

Process Planning of the jobs.

Time scheduling each job that is to be completed and some are practically manufactured by myself.

Training

NX7.5, NX8.5, NX9, NX11, NX1872 & BIW tool & fixture design standards training By Classic Design Engineering System Pvt Ltd

General Motors (GM), Tata Motors standards, GE-STAMP standards & PASLIN standards by

Classic design Engineering System Pvt Ltd

Area of Interest

CAD/CAM Systems Robotics Computer Integral Manufacturing Engineering statistics Lean Manufacturing Machine Design Engineering analysis Strength of materials Process planning Personal Information

E-mail : adklva@r.postjobfree.com

Contact No : +91-901*******, 916*******

Languages known : English, Hindi, Telugu

Hobbies : Travelling, Writing concept stories

Date of birth : 10th August 1988

Marital Status : Married

Nationality : Indian

Passport No : N0578519

Declaration

I hereby declare that the information furnished above is true to the best of my knowledge.

Place: Hyderabad

(Rajanish reddy Thumu )

Date:

10

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