Manufacturing Engineer Engineering

MICHAEL D. MALM

**** ******** ***** ****#*, Greenville NC 27834

Cell 253-***-**** – ********@*****.***

Professional Summary

A highly experienced Manufacturing Engineer/Production Planner professional with a demonstrated command of industrializing composite, sheet metal, machine part, tools and complex assembly fabrication.

Strengths

Ability to disseminate drawings and parts list into written work instructions

Facilitate continuous process improvement activities, implement productivity savings

Aptitude for achieving first time quality. A strong work ethic, excellent communication skills

Able to extract data and analyze to drive yield improvements by reducing and eliminating defects

Root Cause Corrective Action (RCCA determination)

Thrive in team based fabrication environments, knowledge to influence positive outcomes

Commercial and Military aviation experience

Experience

SPIRIT AEROSYSTEMS / Kinston, NC

Manufacturing Engineering / Production Planner (2017 – 2020)

Composite Fabrication: Center fuselage, Leading Edge Spar, Airbus A350

Authored technical fab and assembly plans, BOMs, tooling documents including first article, NC program, NDI and qualification procedures regarding thermal cycle, thermal vacuum, according to customer standards, specifications and requirements. Other duties include: engineering change incorporation, RCCA, configuration quality audits, shop floor support, MRB planning, continuous improvement, traveled work and employee engagement team support.

NORTHROP GRUMMAN / Lake Charles, LA

Manufacturing Engineering / Production Planner (2016 – 2017)

Planned various corrective action work dispositions for ongoing/periodic maintenance of Boeing 707

J-Stars fleet utilizing air force standards and regulations.

CESSNA AIRCRAFT COMPANY / Wichita, KS

Manufacturing Engineering / Production Planner (2014 – 2016)

Fuselage, wing, horizontal/vertical, landing gear, Citation 700 Longitude

Generated multiple detail part, tool fabrication orders and routings with coordinating BOMs for machined, sheet metal and composite components utilizing CNC, stretch form, joggle, hydro-press, heat treat, paint, primer and corrosion protection requirements per FAA regulations.

KAMAN AEROSPACE / Jacksonville, FL

Manufacturing Engineering / Production Planner (2013 – 2014)

Center fuselage Bell AH-1Z

Author and maintain assembly routings and MRB correction action planning for AH1Z program. Provide configuration control and ship side support through daily communications with in-house customer, manufacturing managers, leads, technicians, quality, purchasing and NC programming. Other duties include: providing coordinating graphics, visual aids, tool change orders and paint shop focal.

BOEING – North Charleston, SC.

Manufacturing Engineering / Production Planner (2010 – 2013)

787 Program – OPB, One Piece Barrel composite fabrication.

Authored ply lay-up, compaction, automated fiber placement, bladder, mandrel maintenance, barrel prep, autoclave, barrel clean up, paint and NDI. Strong emphasis on tool origination, design and tool maintenance. Redesign of large barrel carts incorporating safety, detail storage and strengthening tool base per OSHA requirements. Other duties: correction action planning, paint, sealant focal and safety focal.

BOEING – Seattle WA.

Manufacturing Engineering / Production Planner (2008 – 2010)

Flight Test - 737, 747-8, 767, 777 Programs

Originate and maintain configuration of diverse new aircraft functional testing. In-depth research of original configuration to develop flight test installation plans and BOMS. Post testing: Return aircraft to production configuration through refurbish IP’s (Installation Plans).

Liaison and TOC support. (Technical Operations Center)

Early Career History

President / Owner - RGS Exteriors / St. Louis, MO.

Preproduction Program Manager - TG Missouri (TOYODA GOSEI) / Perryville, MO.

Manufacturing Engineer / Planner - F15 E & K - Boeing / St. Louis, MO.

Foreman F15 Wing - MacDonnell Douglass / St. Louis, MO.

Quality Planner - Sabreliner Corporation / Perryville, MO.

Production Planner - MacDonnell Douglass / St. Louis, MO.

Sheet Metal Assembler / Riveter - MacDonnell Douglass / St. Louis, MO.

Technical Proficiencies

Microsoft Office, Project, Visio / Unigraphics/ CATIA / SAP / PDM/ CAPP/ OWI / ENOVIA

WDS / Team Center / MES / NCM / PSDS / REDARS

Education AND Training

Linn Technical College - Linn, MO.

Associate Degree in Aviation Engineering, FAA, A & P Licensed Mechanic

St. Louis Community College - BA Business Management – Continuing Education

The Boeing Company, MEU, North Charleston, SC

Certificate in Manufacturing Engineering 787 Program

Licenses AND Additional Education

ANSI/ASSE Fall Protection, Safety EH&S competent, CADD, Unigraphics, Enovia, CATIA V5, Sheet Metal Design, Employee Involvement, High Performance Work Organization, Just In Time, LEAN, OSHA -Hazardous Materials, Confined Space, Safety Awareness, Supervision/Management. Real-estate, Health, Life, Disability, Property/Casualty Insurance Licenses.

Future Goals

Further my studies in CATIA, NC Programming and transition to a position in NC programming.

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