Design Engineer Engineering

SANJANA RAMESH

**** ******* *****, ********* ****,GA-30269; ***************@*****.***; 248-***-****

Education

Florida Institute of Technology, Melbourne, Florida (May 2018) Master of Science in Mechanical Engineering

GPA 3.6

Coimbatore Institute of Technology, Coimbatore, India (May 2016) Bachelor of Engineering in Mechanical Engineering

GPA 3.56

Skills

SolidWorks, Creo, Inventor, Fusion 360, MATLAB, ANSYS, LS-Dyna, LabVIEW, Teamcenter (Siemens PLM), SAP, Geometric Dimensioning and Tolerancing (GD&T), Project management, MS Excel, MS Project, DFMEA, C Programming, Fanuc (CNC programming), SAP, BOM management

Experience

Gardner Denver Inc.

• Mechanical Design Engineer – Value Engineering Specialist (VAVE) May 2019- Present

• Created 3D CAD models of compressor and blower packages

• Designed sheet metal enclosures for mechanical and electrical packages and maintained design revisions in Teamcenter

• Performed Prototype fabrication and a fit- up test at the manufacturing plant

• Performed Tolerance Stack up Analysis to ensure suitable hole alignment on sheet metal enclosure for wiring harness

• Co-ordinated pre-production builds at the manufacturing facility to validate new design

• Redesigned mounting plate for EATON electrical drive into the package for improved assembly time and operator effort

• Organized tear-down workshops and generated over 200 cost saving engineering ideas each workshop

• Regulated BOMs, monitored material inventory and vendor details in SAP

• Worked with cross functional team and floor operators to identify areas of product improvement & serviceability Opus Mach LLC Sep.2018- Apr.2019

Product Design Engineer

• Created 2D &3D CAD assembly models of Curtain Side and Dry Freight Truck Bodies for component release (SolidWorks)

• Designed body sheet metal components and subassemblies for these trucks

• Redesigned sub-floor fixture to suitably locate part and improve plant assembly process

• Supported New Product Development (NPD) from Concept to launch

• Performed component FEA to validate product design by performing FATIGUE analysis and determine load bearing limit

• Performed cost analysis for new equipment and mass production

• Worked with procurement and vendors to plan and coordinate production schedules

• Coordinated with customers and suppliers and cross functional teams to ensure customer requirements are met

• Designed rear- bumper based on standards and brackets to tie up all cables and electrical harness under chassis Sansera Engineering Pvt. Ltd. (Internship) Bengaluru, Jan. 2015-Dec. 2015 Design Engineer

• Developed the manufacturing process sequence for the machined component

• Prepared a Cutting Tool Specification (CTS) sheet based on the operations, dimensions and material

• Developed Setup Sheet (SS) that contained details of fixtures and tools for each operation in the manufacturing process

• Maintained traceability by preparing and updating the Route Card

• Designed fixture setups for component manufacture using CAD tool SolidWorks

• Performed 1D stack analysis to assign suitable tolerance for fixture height

• Prepared and maintained Bill of Materials (BOM) for fixture setups SANJANA RAMESH

1000 Stevens Entry, Peachtree City,GA-30269; ***************@*****.***; 248-***-**** SKF Ind. Ltd. (Internship)

Mechanical Design Engineer Bengaluru, Jan.2014-Dec.2014

• Implemented changes in part drawings of ball filling machines using AUTOCAD

• Created 2D and 3D part and assembly drawings and maintained design documentation

• Maintained Bill of Materials (BOM) and managed periodic data releases

• Generated and maintained detailed technical documentation of design changes Academic Projects

Master of Science, Mechanical Engineering, FIT

Design and Analysis of an Engine Mount for Application in a Jet Dragster May 2017-May 2018

• Developed a 3D CAD model of the existing mount assembly currently used in Florida Tech’s Jet Dragster in Creo

• Validated mount design by performing FATIGUE and IMPACT analysis using FEA tool ANSYS

• Performed MODAL and FREQUENY response to obtain and evaluate the frequency response of the mount assembly

• Validated Design, created 2D and 3D data layouts and developed Part Technical Specifications

• 2D part drawings of components and ensured compliance with GD&T, thus enforcing fail -safe tolerance

• Performed Statistical Tolerance Analysis (1D stack analysis) to make sure there was no winking of bolt holes

• Calculated joint stress and individual bolt forces based on bolt pattern geometry

• Established and achieved targets for performance, weight and cost

• Optimized topology of the engine mount for 29% reduction in mass and compared results with original structure Vehicular Crash Severity Estimation Aug.2017-Dec.2017

• Performed full width frontal crash analysis of a vehicle against a rigid planar wall using LS-Dyna

• Created CAD of structural components and analyzed design in LS-Dyna

• Varied the keyword file input to simulate Moderate Overlap Frontal Crash and Small Overlap Frontal Crash Tests

• Determined Head Injury Criteria (HIC) and Chest Severity Index (CSI) of belted occupant in LS Pre Post (LSPP)

• Varied load pulse on dummy to determine the maximum ordinate scaling factor for HIC value less than 1000

• Varied the airbag deployment pressure and analyzed its impact on vehicle occupant

• Positioned Dummy in various positions to analyze intensity of impact based on occupant initial position

• Performed buckling analysis by varying the tube wall thickness of a hollow tubular structure Finite Element Modelling and Analysis of a Two-Story Building Jan.2017-July 2017

● Modeled and conducted a Transient Structural Analysis on a Two-Story building using ANSYS Workbench 17.0

● Simulated earthquake loading to determine displacements, stresses, strains and forces in the structure

● Performed Modal Analysis in ANSYS to determine the vibrational modes and its associated frequencies Bachelor of Engineering, Mechanical Engineering, Coimbatore Institute of Technology Improved the Head-Discharge Characteristics of a Centrifugal Jet Pump Aug. 2014-Apr.2015

• Modeled pump nozzle using CAD tool Creo

• Varied the projection angle and tip diameter and ran a flow analysis using ANSYS

• Discharge obtained with the modified nozzle was increased by approximately 4% thus producing satisfactory results Metallurgical characterization of surface composite using Friction Stir Processing Aug.2015-May2016

• Performed Friction Stir Processing (FSP) using a FSP machine at the Material Science laboratory

• Performed microstructural analysis which included optical microscopy (OM), Scanning electron microscopy (SEM)

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