QUALIFICATIONS SUMMARY (SOME YEARS OF EXPERIENCES OVERLAPPED)
** ***** ** ******, ****** & Northrop Grumman airplanes structures, payload, systems& composite structures develop. Processes FAA & EASA certifications. BCA/BDS Models B777s, 787, 737, 757,767; A380, 350, 330, 320; F15s, F18s & T-X.
7 years of design/manufacturing/production in aerospace, automotive, electronics & new sustainable clean energy industries, Supply Chain, OEM, ODM Mechanical Design, Project Management.
Technical Skills: Catia V5, ENOVIA/SmarTeam/IVT/PLM/PDM, NX/LEV/FiberSim, AutoCAD/Inventor,Draftsight, Laserfiche, Teamcenter, QMS, IQDS, VisView, ManMan, GD & T, JIS, DIN, & ANSI, Matlab, Mathematica, Maple, MS Office, FEA(Nastran/Patran/Femap), Boeing/Airbus standards/specs, SRM, AMM, CMM, IPC, AFM, D6, D4, STC, TSO, PMA, HRSC(Industrial Heat Release Special Conditions) certification from Boeing flammability center, Catia V5 training certificate from Dassault Systems, Boeing Fleet/Airbus Data Systems, FAR 11, 23 & 25, ISO9000, AS9100 etc. Most Boeing mandated & technical trainings of 6G5CP. Certificates of systems engineering from MIT-NASA-Boeing, Airworthiness from Caltech.
US Citizen, with active Top Secret Clearance.
Northrop Grumman Corporation Sr. mechanical engineer 08/2019~now Aeronautics composite structures development for testing and production, using NX/Fibersim etc. SC07-wing transition region, EL07.2-hat to rib pulloff w/PI preform joints,SB-12 Frame/Keel Intersection, Chevron Point with Filler Series EL-10,inlet duct assy SB27.28, SB06-1 spar I-Beam_PI joint strength. Boeing Structure/airframe/Payloads & Systems Wire/instl Engineers (777X,787 Wingbox, F15, F18, EA-18G Growler, T-X) 2/2015~8/2019
•777X, 787 Create, develop, integrate structural & system requirements to establish the system design wingbox; PIDD, NRPD, HMBD, integration.
•Develop, maintain and modify structural and payload system and component inspar ribs designs, using Catia v5/Enovia/IVT tools and/or other design methods, to provide product definition with other engineering groups (layouts-concept/PLO, fittings, systems, spars, panels, wingtips, integration, weights, sealing/joints, production operations, suppliers and external customers throughout the product lifecycle, layout, trade study, PDR etc for production releases of 777X program);
•Perform, integrate analytical and test results to validate and verify systems and components meet requirements and specifications; Manage supplier development, test and production activities and coordinates with the supplier to optimize the design and achieve program goals. Develop new design/analysis processes and tools to improve the effectiveness, quality and efficiency of the development effort; Fuel dam suppliers’ management;
• F-15 C/D/E/SA/QA/F-18 super hornet,EA-18G Growler wire & instl, equip, IPT development); F-15EX & T-X (structures, systems, ECS, wire & instl,). Zodiac Aerospace Everett, WA, USA, Sr. aircraft architectural engineer 06/2012~01/2014
•Design and support the Jet Airways Airlines’ (274) Economy class seats replacement & interior reconfiguration program of Boeing777-300 working with Boeing Everett, Panasonic Aviation Inc, & ZIM seats; Create/modify LOPA, installation, raceway, carpets, service bulletin, seats envelop/instl, IFE wiring, engineering order, parts list, ESTC certification drawings & documents for EASA approval etc. Support ITCM, PDR, CDR, drawing release, Statement of Work, EO, Part List, FAI, KIT, & shipment. etc.
•Design & support the (17) A320/321 aircrafts of Dragonair Airlines (Cathay Pacific Airlines) for interior reconfiguration (overhead cabins-Diehl) and EASA STC certification. It includes PDR,CDR, engineering drawings, SOW, PL, EO (Installation Instructions), certification plans, EASA CVE, EASA STC Certification, substantiation documentation for HK CAD VSTC Application of configuration changes to both the BC seating & EC seating areas, the instl of a new IFE system, Contour Seats along with the instl of new class dividers. Create Aircraft Manual Supplements, Service Bulletin. Help prepare Modification Parts Kit. Help provide EASA STC certification for installation of TSO approved seats and all other aircraft changes. On-Site Engineering Liaison/EASA CVE Prototype Modification Support.
•Support Delta Airlines A330-200/300 interior reconfiguration program of (32) aircrafts for the floor covering(raceway /covers, carpet, galley mate, NTF, threshold, foaming padding, seat track/covers, etc), 1st class & economy class seat, EEPL, PSU, crew seats, monument, relocating lavatories rework/instl. Functional test plan, ELA, SSA, WB, Flammability test plan & report, structural substantiation & decompression analysis, DTA(damage tolerance analysis, etc for the substantiating the floor and the monocoque(on the floor beams) for the new configuration.
•Design and support 1st class cabin modification of Cathay Pacific Airlines B777-300ER aircrafts (24) including décor refresh of Boeing monuments, sidewalls, new bulkhead artwork on monuments, flooring(carpet, NTF), seat, curtain, rework/instl new Contour Zeus seats line fit for additional (5) aircrafts from Boeing, and work with HAECO/TAECO (MRO)to go through certifications in FAA & EASA. PDR, CDR, and FAI support.
•Design & develop LED new lighting systems to replace fluorescent, incandescent & ordnance signs lighting systems on (16) Boeing 757-300 aircrafts of Delta Airlines. This retrofit program includes indirect ceiling (with night light capability), sidewall, over wing exit sign, doorway entry, entry threshold, flight attendant work, recessed ceiling, AFT galley, PSU reading, lav threshold, lav dome, & lav mirror etc. lighting systems. Support PDR, CDR, Pre-Qual, & Testing, MIL-STD-810, RTCADO- 160, Boeing D6, and Airbus ABD etc.
•Design Boeing 777 center bin (42”) for American Airlines, and support manufacturing process & certification. PDR, CDR, & FAI support.
•Design, manufacture & certificate Boeing 737-700/800 ISIS (Innovative Space Interior Systems) for West Jet Airlines program, including pivotal bin, sidewall design and instl. CDR support.
•Design, manufacture & certificate Boeing 767-300 Nulook program for Japan Airlines, PSU, shelf bins & ceiling instl. CDR, and FAI support.
•Design, manufacture & certificate Boeing 757-200 Amber program of Delta Airlines, PSU, temp sensor, med-link, monitors & bins design and instl. Jamco-America, Inc. Mechanical Engineer 10/2010~05/2012
•Support the Functional Manager and/or Lead Engineers in the research, design and substantiation of the mechanical design within the interior cabin seat/console design and configuration (Boeing777-300-FC & Airbus 380-BC for Singapore Airlines, joint-design & develop with suppliers- Koito, Shin-Ei Sha, Showa,etc.).
•Design and develop Boeing777-200 Business Class Seats, Boeing777-300 ER First Class Seats/Consoles brand new projects for Singapore airlines including the mechanism, 3D/2D design/spec creation, testing procedures for stress analysis and flammability, FAA substantiation supporting documentations, manufacturing specs, IFE,etc. PDR, CDR, and FAI support.
•Support for B777-200FC, -300FC, A380BC, A350BC & B777ER FC for the master list of the drawings/models, related materials spec, substantiation (of the structures, electrical actuation systems), 9G/16G stress tests plan & report, flammability/heat release reports, compliance checklist, FAI conformity inspection requests, formal data transmittal to Boeing/FAA, certification plan to DER/ODA representatives in stress and flammability, etc.
•Support design and development of engineering packages (3D models & 2D Dwgs, specs, SOP, Certification applications and so on) based on customer and OEM requirements for manufacturing, retrofit applications and product development. Develop/Create quality assurance specs and procedures. QA for the products, processes and after services. Align Japanese and US collaborators/suppliers’ quality standards with Boeing, Airbus STC etc. certifying with FAA, & EASA.
•Bi-Lingual Japanese-English Communications with Tokyo Headquarter, suppliers, customers and associated collaborators.
•Work on the overall effort to effectively troubleshoot and solve extremely difficult multi-system seat design and configuration problems. Apply extensive knowledge and experience to quickly identify interior design root causes and resolve key issues. Conduct various tests such as flammability, heat release/smoke, safety certificates, mechanical & control, Boeing & Airbus, other customers or suppliers’ required specs. As a part of technical teams at remote locations or facilities.
•Help develop strategies for shaping future customer and industry requirements. Defines risk mitigation strategies. Act as a consultant for independent assessments. Serve as an interior seat design and configuration subject matter expert to lead the prevention and resolution of problems. Act as a consultant in assessment of designs. Domestic and International travel onsite supporting. Saft Corporation, Jacksonville, FL, USA, Manufacturing Engineer (contract) 01/2010~03/2010
•Develop, organize, lead and support building of 6 manufacturing/production lines & the plant of Lithium ion battery products & systems for customers-NASA, DOD, European Aerospace,Telecommunication Companies, Adherence to the schedule, budget, OEE/MTTF/MTBF, TACK time, yield rate, specifications and change over times; Internally responsible to engineering manager; externally in charge of leading, qualifying, collaborating with Suppliers, Subcontractors, Outside consultants, Purchasing, Quality Processes, Methods, Technical Management, Maintenance Production. Japanese companies Nishimura slitters and Kaido winders, French Companies Ingecal’s calenders, & Dry, clean room equipment for the Lithium battery manufacturing, development the jigs/fixtures/testing platforms for the manufacturing lines.
HonHai Precision Electronics Corporation, San Jose, CA, USA, 10/2007~12/2008 Engineering Program Manager –EPM (Apple products)
•Lead/drive & supervising the development and manufacturing of Apple MacBook Air (M82), K20 & MacBook (M97/98), as well as a few other top-notch new generation of portable computers trials as EPM: M82 was the thinnest & lightest laptop computer in the world; M97/98 are the largest mass-production of high- quality laptop PCs then. Support LCD manufacturing development for mass production of new TV products in Kunshan, China for customer SONY’s orders too.
•Design & lead the design/development (3D models & 2D Dwgs, specs, SOP, and so on) team of product engineering, stamping/injection/extrusion/die tooling, CNC, Anodizing/Aloding, fixtures/jigs, manufacturing, process engineering, QA, mass-production management, suppliers, etc. NPI (New Products/Production Line Introduction/Development).
•Involved with business negotiation, quotations/acquiring, cost control, market development, DFMs, DFx, DOE, Prototype, EVT, Dry Run, DVT, Ramp, TQB(tool qualification building), PVT, Mass-Production, FAIs, BOMs, etc.; worked with GSM, ID/PD, EPM/BPM, SQE, SBE, PDT, MPT, FATP, etc.
•Served in teams consisting of customers and vendors (OEM, ODM) in the US (Alcoa, etc), China & Japan (Toyo Lika, & Apple Japan R/D Facility etc). DANA Corp Structural Solutions Group, Reading, PA, USA, 05/2005~07/2007 Japanese/English Bi-lingual Structural Product Design Engineer (Toyota Programs)
•Joint design structures of Toyota’s 3D models & 2D drawings, specifications, requirements, etc. for Toyota 180L/200L Tundra and Sequoia programs, chassis structure & seating, engine mounting, crossmember, siderail, towhook etc.
•Design/develop our 3D models, 2D drawings with GD & T, spec. processes requirements up into tooling, manufacturing, testing, QC, & robot manufacture processes, feedback/study/resolve to/with customer/suppliers any design, manufacture, tooling, quality, material, timing, purchasing, shipping & other issues via creating and implementing EWO (engineering work order), ECI/ECN (engineering change instructions/notices), DTR (data transfer request), FSR (feasibility study request), DCR (design change request), PEI (product/production engineering instructions), PQA (production quality activities), BOM (Bill of Material), VA/VE (Value Analysis/Value Engineering), revise design the jigs/fixtures & tooling to improve the efficiency.
•Incorporated/maintained such engineering processes/activities/data into PLM/PDM, ManMan systems, to optimize the performance in manufacture equipment functionality, production and product quality, reduce cost, etc.
•Responsible for overseeing efforts and traveling to customers (i.e. Toyota) and suppliers as a Liaison for the programs in the manufacturing facilities in the US, Japan,
University of Tennessee / Oak Ridge National Lab, Knoxville/Oak Ridge, TN, USA 01/2003~04/2005 Graduate Research Associate [PhD completed two years study dropped due to family situation, incomplete Dissertation]
•Worked on the projects: NASA Solid/Liquid/Hybrid Rocket/Motor Vibration/Instability Control, Propulsion Systems Combustion Instability projects, Rocket Motor Aero-acoustics, Particle Damping effects in Solid Rockets Research, Turbo-machinery, MEMS/Nano Technology, Oak Ridge National Lab micro-electronic cantilever sensors, Rheology, and Bio-medical MEMS systems, static/dynamics analysis in aerospace structures. M.S. in Mechanical & Aerospace Engineering – University of Missouri-Columbia Graduate Research Assistant (during M.S.study)
•Worked on the following projects: Hydraulic valves development, Noise-Vibration Control Model development for non-linear dynamic systems, MEMS, gyroscope & micro-medical devices, hydraulic systems applications in aerospace. M.S. Manufacturing Engineering University of Ryukyus, Graduate Research Associate (during M.S. study)
•Worked on the following projects: Japanese Manufacturing / Total Quality Management (Typical Toyota Systems), Japanese manufacture systems study (Kaizen, Obeya, OJT, JIT, 5S, QC-sakuru, QFD, Poka-yoke, SWOT, MRP, etc.). B.S. in Mechanical Engineering –Xi’an University of Science & Technology