Mechanical engineer with ISO vibration Level II certified with 13 year

Kadarkarai.T

No.**. Upstairs, Rajapalayam Main Road, Mamsapuram 626110.

Ph:+91-989******* ***********@*****.***

Career Summary

Experience within the Refinery, Petrochemical and Oil & Gas industry:

As a graduate Mechanical Engineer, having more than 13+years of experience in Preventive & Proactive Maintenance (Condition Monitoring) of all Mechanical equipment’s, Rotating and Stationary Equipment’s in Fertilizer, Petrochemical Industries, Refineries and Booster station in India as well as in Kingdom of Saudi Arabia & Kuwait. A certified Vibration Analyst(ISO 18436-2 VA Level II Certified) handling both Offline and Online CMVA using System 1 for the Turbine Supervisory. These experiences obtained by multi-Tasking positions from construction to executing Pre-commissioning & commissioning, start–up/shutdowns Oil refinery, Gas Turbine overhauling activities. Flexible and Adaptable to working in a progressively changing work environment, Conversant in HSE legislations and high regard for safety in the workplace at all times.

Key Competency

Experienced in plant Preventive, Corrective, Proactive and predictive Maintenance techniques of all kinds of rotating Equipments.

Substantial experience in condition based maintenance of Petro chemical, Refinery, Utilities and Gas plant Equipments.

Critical Rotating equipments of Industrial gas turbines and Aero derivative gas turbines condition Monitoring and vibration knowledge.

Well trained in finding the faults of the rotary equipments.

Hands on Experience with most of the vibration techniques used by major players like SKF, SPM,,BENTLY, SHINKAWA and ENTEK IRD.

Vast experience in vibration analysis software's like MHM, PRISM, ODYSSY for BOP machineries and SYSTEM 1 for Turbine supervisory.

Experienced and Conversant to the Safe Work Permits system procedure.

A Good team player, good coordinator of work and to people, and has worked with multi-cultural Team.

Able to work under pressure effectively, Possess flexibility to respond effectively to unplanned events and emergencies.

Highly developed interpersonal and communication skills proficient in English.

Conversant in the Implementation and execution of company’s HSE policy and objectives in the work place.

Actively involved in Safety training, Fire and rescue, Emergency response, H2S safety and awareness training.

Actively involved in site emergency exercises with the objective of preparedness to containing situations based on the priorities for safety of People, Assets and the Environment.

Actively involved in Book keeping activities those are involved in 5s,SHE and Kaizen.

Active member in the Safety review meetings and safety walk through in plant.

Job Profiles

Kuwait Oil Company (KOC -Kuwait)

Role : Vibration specialist Contractor : Gulfspic

Duration : From Dec 2017 to March 2020

Job Exposure:

●Working in Gas Maintenance Reliability team (GMSR) for the booster stations condition monitoring analysis team.

●Handling GE MS 5002 series gas turbines and LM 2500 Jet engine turbines.

●Mainly handling the Gas Turbines vibration analysis and condition monitoring, Lube oil Analysis and Process parameters monitoring.

●Both Industrial heavy duty and Jet Turbines supervisory using GE System 1 online CMVA system

●Borescope inspection using GE visual Mentor IQ.

●Having experience in major overhauls and minor shutdown activities like LTPI, HGPI of gas turbines.

●Routine Thermography study and reporting of the reciprocating gas compressors.

●Snapshot vibration analysis using GE scout for the non critical equipments like Pumps, Fans and blowers.

Indian Oil Corporation Ltd (IOCL), GUJARAT

Role : Vibration Data Analyst Contractor - RS Vibrotech

Duration : From Feb 2017 to Nov 2017

Job Exposure:

●Worked as a Vibration Data Analyst engineer in Planning section.

●Review vibration data and phase measurements of rotating equipment.

●Analyze the spectrum and report preparation.

●Root cause analysis and Thermography study.

●Tribology inspection for all the critical equipment.

●Assist in rotor balancing of equipment and verification through phase analysis.

●Alignment inspection through Laser alignment kit.

SAUDI ARAMCO SHELL REFINERY (SASREF),KSA

Role : Vibration Analyst Contractor : 3E

Duration : From Feb 2015 – Jan 2017

Job Exposure:

●Worked as a Level II Vibration Analyst engineer in MTS Department.

●Vibration Analysis for all rotating equipment and reporting using CSI Machinery Health Management Service.

●Multichannel vibration Analysis.

●Acceptance testing for over hauled machines.

●Seal Oil, Lube oil tribology inspection for advanced vibration analysis.

●Technical support to the maintenance team.

PETRO RABIGH, Saudi Arabia

Role : Vibration Inspector Contractor : 3E

Duration : From Jan 2013 - Jan 2015

Job Exposure:

●Worked as a Vibration Analysis engineer in Inspection Department.

●Vibration data collection for all rotating equipment and analysis and reporting.

●PM index chart preparation for critical equipments.

●MHMS database maintenance and handling new equipments DB setup.

●Advanced analysis setting for existing equipments and new equipment creation.

●Oil sample collection and reporting.

●RCFA studies and reporting.

SABIC - Al Bayroni Fertilizer Plant, Saudi Arabia.

Role : Condition Monitoring Engineer Contractor : 3E

Duration: Dec 2010 - Dec 2012

Job Exposure:

●Vibration data collecting and analysis.

●Conducting Multichannel vibration Analysis for advanced phase Measurements.

●Root cause failure analysis study and preparation to avoid future catastrophic failures.

●Both Petro & Fertile Area vibration analysis Handling.

●Using SPM Handheld For Rolling Element Bearings.

●Entek IRD Handheld for Journal Bearings.

●Proactive Solution and Report preparation for whole Plant.

●Turbine Pumps, Id, Fd Fans, Gear Boxes, Agitators, Conveyors data handling and Database maintenance.

●Assistance to the reliability team for RCFA studies.

●Working with Planning section for better productivity in Application Engineering.

●Holding Permit issuer authority for Hot and cold works.

Handling Plants:

Ammonia Plant, Ethyl Hexanol, Urea Plant, Dop& Utility

Engineering Equipment Est. (3E), Saudi Arabia.

Role: Condition Monitoring Engineer

Duration: Working From June2010 - Dec 2010

Job Exposure:

●Technical Visit to customers on call basis.

●Coordinating Marketing Dept finish the sales.

●Installation of Probes, sensors, all type of instruments mountings.

●Exposure of Main CMVA product players like CSI,SKF,SPM

●Alignment Products of Pruftecnic & Spectraquest sales & service.

●Complete Database creation for new plant Based on Application data and customer requirements.

●Vibration Analysis and report Preparation using SPM handheld.

●Online Data collection For critical Bearings Using SPM Intellinova.

Site Experience:

Aramco Chiller Plant,PetroRabigh Riyadh, Kimberly Clark,Bahrain.

SR SPECTRAL DYNAMICS, Chennai.

Role: Site In charge – Condition Monitoring based Maintenance

Duration: Dec’08 to May ’10

Job Exposure:

●In charge for Vibration Analysis Section.

●PMI chart preparation to avoid Catastrophic failure and Criticality Analysis.

●Conducting Vibration study classes for the trainees.

●Online sensors, Probe installations.

●Alignment, Balancing and vibration Analysis of Rotating Equipment.

●Guide the maintenance staff for proper implementation of Reliability maintenance system.

Work site:

STERLITE Industries India Ltd, Tuticorin.

Plants Handled:

Gas plants: Salphuric Acid, Phosporic Acid Plant

Utility, Effluent Treatment Plant & Refinery Plant

SKF Bearings India Ltd (Under MaFoi), Chennai.

Role: Project Engineer - Maintenance Dept

Duration: Jan ’07 to Nov ‘08

Job Exposure:

●Condition Monitoring of all rotating Equipment.

●Alignment of all Mechanical Equipments like Pumps, Gear Boxes.

●Balancing (Static, Dynamic) of Fans, Blowers, Cooling towers.

●Lubrication Management & Maintenance for Bearing Life.

●Oil and Grease sampling for Breakdowns studies.

●Proactive maintenance Technologies.

●NDT Test preparations for static critical Equipments.

Project:

Robust Maint. Management Systems at STERLITE, Tuticorin.

Sites Visited:

Vedanta Alumina Plant, Lanjigargh.

Instruments Handled:

SHINKWA ELECTRIC

CSI 2130& CSI 2140

ENTEK IRD UK

/SKF

SPM Sweden

General Electric GE US

VM5,VM7B

Online protection system,

API 670,

RV200 Software

JAPAN

Emerson

Portable

MHM RBMware,

USA

DataPac1500,EnPac1200

Emonitor Odyssey,

Rockwell Automation

Portable, SKF CMVA60,70

Microlog GX Series

LeonovaInfinity, Intellinova

CondMater

Portable and Online

Bentley Nevada

Online System

3300/3500

API 670 Sys1

For Alignment:

●Easy Laser, SKF AlignKit, Damalini, SpectraQuest, Dial gauge

Training & Certifications:

●Holding ISO Certified Vibration Analyst Level 2 certification.

●Maintenance Planning & Scheduling basic by Arrelic Institute.

●Basic Machinery vibration training conducted by ISO Vib Institute at Al Khobar, Saudi Arabia.

●Trained in Japan for one week at 2015 for Online CMVA system.

●Certified Piping Engineer finished at Mechcicadd, Chennai.

●Training under the procedures of SHEM conducted by SABIC AlBayroni and Got Permit Issuer Authorization.

●3 days training (Aug 2011) on SPM CondMaster HD Training for diagnosis of Rolling element Bearing Defects at Bahrain.

●Hazard Recognition, for safe work at workplace i.e. (Workshop, Confined Space, Electric work, Work at height, Scaffolding, Material Handling solids and chemicals, Work using Cranes and Lifters) By SASREF.

Vibration Analysis Achievements:

Misalignment

Identified misalignment big problem for high speed compressor train driven by 6.4 Mwatt motor and gearbox “Very critical”;

Structure Resonance

Identified Structural Resonance for crude oil shipping pumps 0.8 Mwatt “Very critical”;

Bearing Fault

Identified anti frictional bearing problem for high speed recovery compressor “Very critical”

Bearing Fault

Identified anti frictional bearing problem for critical Extruder gearbox multi stage low speed high torque “Very critical”;

Journal Fault

High speed integrated gear “bull compressor” bearing fault “Very critical”;

Journal Fault

Boiler FDF “Forced Draft Fan” turbine “Very critical”;

Soft Foot

ABB 1.4 Mwtt motor soft foot problem “BOP Semi critical”;

Gear Box

Cooling tower Fans gear box “BOP Semi critical”;

Educational Qualifications:

Qualification

Year

Institution

Percentage/Class

B.E

(Mech

Engineering)

2006

M.Kumarasamy college of engineering, Karur.

First class

HSC

2002

Sivandhipatti Nadar.Hr. Sec. School, Mamsapuram.

80.08

SSLC

2000

Sivandhipatti Nadar.Hr. Sec. School, Mamsapuram.

84.20

Computer Exposure:

Operating System : Windows 98/2000/ME/XP.

Programming Languages : Basics of C, C++, VB, Oracle DBMS

Engineering Tools : AUTOCAD, M/C Analyst Software’s,

PIPING (GA, 2D, 3D, ISO VIEWS, PL, ASME, PD)

Personal Details

Passport Number : K6717674

Date of Birth : 17/06/1985

Date of Issue : 03/09/2012

Date of Expiry : 02/09/2022

Place of issue : Madurai

Nationality : Indian

Marital Status : Married

Languages Known : Tamil, English & Hindi (Both Speak, Write)

Declaration

I hereby declare that all the details provided are true to my knowledge and I promise that if I am placed at your concern I will do my jobs to the best satisfaction of my superiors.

Kadarkarai.T

18/02/2020

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