Mechanical Engineer with 23 years experience
Resume:
Chidambaram Lakshmanan
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I am engineering profession seeking for a senior level job in Industries especially in Mechanical field. Good Team leader & team developer, believes in system development and systems drives towards destination
KEY SUMMARY
CORE COMPETENCY
~ Maintenance Management ~ Project Planning & Execution
~ New Initiatives & Process Enhancement ~ Energy and Utility Conservation
~ Erection/ Installation/Commissioning ~ International Safety standards
~ Procurement/Contract management ~ Techno-commercial Operations
~ Statutory Inspection & Compliance ~ Quality Assurance
~ Process Improvement Projects ~ CAPEX /Budgeting / Cost Optimize
~ Liaising and coordination ~ Practice QESMS
~ De-bottlenecking/Capacity improvement ~ People management NOTEWORTHY CONTRIBUTION
Technical proficient in MS Office, MS PowerPoint’s and End user SAP R3
Condition based monitoring for all rotary equipment and Signature analysis
Quality systems, EMPs, OHMPs and 5S, Risk Matrix, Hazop Study
Material management systems, MS Project- for the all planning activities
Trained on Reliability centered Maintenance Practice II
Effective in Planning, budgeting & Costing control
Head of Rotary equipment predictive maintenance team
A goal-oriented professional offering over 23 years of rich experience
Includes experience in Projects, Planning & Maintenance in Copper Smelter & Operation plant
Experienced in managerial skill for more than 10 years
Skilled in statistical report and data analysis with professional in PowerPoint Presentation
Implement various initiatives and improvement activities through effective planning
Pivotal in doing resources to ensure execution of projects within time and budgeted
Expertise in troubleshooting and Root Cause Analysis and implement permanent solution Chidambaram Lakshmanan
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Professional Experience: Jul’2009 – Sep’2019
Worked as Factory Manager in M/s Global Green Bridge FZC, Sharjah, UAE, is equipped with automated operating machines from EVG, Austria, and Diesel Generator, Boiler, Compressor & Overhead Cranes.
Hold responsibility on
Production Quality Control Maintenance
Administration HSE Activity Planning
Implemented Quality Managements system and claimed certificates from ISO 9001:2015, Dubai Central Laboratory Product Approval, ESMA (Emirates Authority for Standardization & Metrology), EXOVA Certificate, BM Trada Certificate. Environment audit certification.
Developed company from commissioning stage to successful operation and Implemented improvement projects to increase production capacity from 1800 Sq.M/day to 2050 Sq.M/day
Developed auxiliary product business and made it successful and enhanced the business with new machines set up
Developed suitable infill wall product to meet the quality requirement at site as well as the design requirement of technology supplier M/s EVG, Austria
Head of Maintenance for Construction earth moving equipment like Shotcrete machine, Compressor, Skid loader, Boom loader, Back-hoe loader, Forklift and all other types of construction equipment
Having experience in HSE activities and work on HAZOP study, Risk Register
Preparation & Review on Management report, Monthly reports and presentation to top management. Preparing Business plan for the year, Budget for Operation & Maintenance activity
Reduced Break even cost production requirement quantity from 500K M to 100K M through various improvement activities
Annual budget for operation & Maintenance of plant and site equipment and control the budget within limit
Preventive Maintenance schedule for all equipment in plant for annum, monthly, weekly and daily basis. Scheduling of after running hour based maintenance and execution without affecting the productivity
Planning & Execution of product approval fire testing and get certification of product at authority level.
Controlled raw material investment as straight line graph irrespective of production hike and reduced spares inventory by less than 25% through indigenous of components Chidambaram Lakshmanan
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Previous Experience: Jan’1996 – May’2009
Associated with M/s Sterlite Industries (I) Ltd, as Associate Manager in Copper Smelter, Acid plant, Effluent treatment plant, Scrubber during Project execution & operation
Possess 13years of rich and dynamic experience in Production, Quality, Operations, Planning, Installation, Execution, Maintenance & Process Up gradation.
A Keen planner, strategist & implementer with competencies across
- Mechanical Maintenance - Project Planning & Execution -Operations
- Process Enhancement - Installation & Commissioning -Management
Adept in Design, Drawing, Selection, Installation, Testing, Commissioning, Maintenance as per Production Capacity sizing requirements.
In depth understanding of Preventive and Predictive Maintenance, Root Cause analysis, meantime between failure analysis and Rotary equipment vibration analysis. Projects handled;
As Project Erection in charge during 60,000 TPA Copper smelter. (Anode furnace & Pierce smith converter & 40 TPH Caster wheel)
Conveyor Maintenance in charge for 120TPH feed rate conveyors (650 mm width).
Secondary smelter Commissioning engineer of 3 LTPA Copper smelter.
Smelter-Maintenance (Mechanical) department planning in charge Planning includes – Departmental monthly report, Organizing and conducting schedule meetings, Controlling of the department cost centre within the budget
In charge for Mechanical rotary equipment preventive maintenance and problem rectification. Also rotary equipment health monitor by Condition base monitoring (Predictive maintenance) and providing suitable solution for rectification
Upgrade production capacity of Anode caster wheel from 17 TPH to 40 TPH through various improvement / modification activities
In charge for the repair of Pierce smith converter which consists of 52 nos. of Tuyere holes within a short span of 19 days and taking back to operation.
Successful completion of Furnace mechanical repairs during annual shutdown in co- ordination with refractory teams.
Design and implementation of convertor mouth lip & pneumatic operated lid for Anode furnace & Slag holding furnace.
Automatic Anode take-off hydraulic machine & Gaspe Tuyere pneumatic punching machine improvement activities to reduce breakdowns.
Successful engineer for completion of smelter annual shutdown activities during the year 2000, 2001, 2002, 2004 & 2006
Maintenance In charge of secondary smelter plant which includes 52 nos. Tuyere holes pierce smith converters 4 nos., Anode Furnace 2 nos., Slag cleaning Furnace 2 nos., automatically operated Anode Twin caster – 1 no. & Scrubber 2 nos. Chidambaram Lakshmanan
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In charge for Fabrication workshop & Mechanical workshop consists, Lathe, Universal drilling machine, Radial drilling machine, Shaper, Power hacksaw, hydraulic test rig & Power press
Maintenance in charge of Cranes 60/60 T overhead crane & 80/80T overhead crane, 15T crane, Goliath crane, Zip crane and various range of electrical hoist.
Smelter mechanical department stores inventory controller to maintain spares for critical equipment and consumables at optimum level
CERTIFICATES
Employee of the month March 1997 from M/s Sterlite Industries (India) Ltd
Life cycle costing to improve Reliability Nov 2002 from M/s Hofincons
Safety in Maintenance activities Sep 2006 from M/s National Safety council
QMS auditor Feb 2010 from M/s IRCA certified training course
Health & Safety at work participation certificate Feb 2013 from M/s HFZA
She-Q club appreciation certificate Mar 2014 from M/s HFZA
Boiler training Jun 2016 from M/s BOSCH LOOS International
Internal audit training certificate Jul 2017 from M/s QRS ACADEMIC CREDENTIALS
Diploma in Mechanical Engineering from Annamalai Polytechnic, Chettinad, India.
BE Mechanical Engineering from Government college of Engineering, Tirunelveli, India PERSONAL DETAILS
Date of Birth - 13.09.1976
Nationality - Indian
Marital status - Married
Passport No. - S 5820877
Language known - Tamil, English & Hindi
Address - 15/7, Laxmi comp, Meiyapan Street, Newtown, Karaikudi
Driving License - Holding valid Automatic gear driving license
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