BIPIN GAUTAM

Marysville, OH ***** C: 224-***-**** adk7bl@r.postjobfree.com

Summary

Master's degree in mechanical engineering with design and manufacturing as concentration and work experience of over 3 years.

High analytical mechanical design skills with experience in software such as CATIA-V5, AUTOCAD, PRO-E, ANSYS, CREO and Solid Works.

Experience in all phases of lean manufacturing, strategic planning, program management and problem-solving.

High level of proficiency, competency and productivity along the ability to create high quality and concise models.

Great knowledge in part drawings, assembly drawings and installation drawing with GD&T.

Knowledge of assembly and manufacturing processes as well as diverse measuring and testing equipment.

Good knowledge of six sigma, 5's, Process design.

Great understanding and working experience of research and development for various mechanical products.

Understanding of calibration of various Mechanical equipment.

Ability to work under pressure and adapt to dynamic environments.

Possessing team spirit and hunger for learning.

Good at improving productivity, profit and customer satisfaction through successful application of continuous improvement concepts like PDSA, 5S, reduction of wastes.

Skills

Software: AutoCAD, Autodesk Inventor, CREO, CATIA, Solidworks, ANSYS, Epicor, MS-Office (Word, PowerPoint &Excel)

Tools and Concepts: Sheet metal, Injection molding, Casting, Metal forming Extrusion, Process Manufacturing, GD&T, FMEA, DMAIC, PFMEA, MSA, ERP, APQP, PSW, FEA, Six-Sigma, MSA, 5S, Root cause analysis, DOE, Value Stream Mapping, Theory of Constraints, Lean Manufacturing, Supply Chain Management, Kaizen, CNC Programming, calibration, ISO standards, Drafting, R&D for manufacturability, Advanced manufacturing.

Experience

Manufacturing Production Associate 10/2020 to Current

Honda of America manufacturing, Inc. East Liberty, OH

Analysed company processes for delays, obstructions, and weaknesses.

Worked with Maintenance department members, line leaders, operators, and quality personnel to understand and fix issues with equipment, processes or materials

Helped to analyse performance of assembly operations in relation to design specifications, cycle time and test objectives, and modify or adjust equipment to meet specifications.

Ensured production area is clear of obstructions and contaminants and servicing and maintaining production equipment.

Interpreted engineering prints, sketches, and verbal communications in the efforts to build engineering and production prototypes.

Assisted with assembly and installation of tooling and equipment, using power and hand tools. Bends/balances in manufacturing environment; lifted material/product weighing up to 60 pounds.

Assessed process orders and ensuring production processes adhere to safety and quality regulations.

Manufacturing Design Engineer 07/2015 to 06/2017

Vidhatri Engineers

Created new designs using AutoCAD, SOLIDWORKS, CATIA and Autodesk Inventor based on client specifications, provided values and developed design fixtures, tooling, equipment materials and other goods made with different metals.

Independently designed and developed new processes and tooling or improvements to existing processes or tooling, utilizing engineering principles, complying with corporate policies on health, safety, and environmental equipment in regards to codes, standards, and regulations. Determined best practices and processes to minimize labour, material, and overhead costs and assure manufacturability to increase market share and profitability.

Managed a team of 30 people and scheduled daily workload, monitored output quality and kept track of errors and delays and advised on design, stability, and industry standards and lead the Lean Manufacturing team to work continuously towards process improvement, quality control and waste reduction.

Prepared and reviewed technical product documentation including PPAP, APQP, device master records (DMRs), drawings, bills of materials, test protocols and reports, process flow diagrams, control plans manufacturing work instructions, engineering change orders (ECO), etc.

Engineered solutions and actively contributed to the risk management activities, Management Plans, pFMEA’s, Risk Control, etc. for new and released products.

Reviewed and approved reports for: test method validations, design transfer, pilot production, and process validations (IQ, OQ, PQ).

Developed engineering detail and documentation (including drawings, Engineering Change Orders [ECOs], Requests for Expenditure [RFEs] and International Organization of Standardization [ISO]) to support tooling quotations, manufacturing processes, and cost analysis to assure all required Quality System documentation is in place and current.

Assumed project leadership for manufacturing engineering projects, under direction of senior engineer or manager, ensuring project implementation, including coordinating timing and controlling capital and product cost and assisted with the department metrics and worked with others to ensure department goals are achieved.

Remediation of product documentation for changes in product compliance for new or updated standards and assist with the review of customer complaints and implement preventive action.

Provided cost estimates for new projects with daily communications with sales and purchasing team.

Worked with R&D team for various projects to analyse manufacturing data and warranty data in order to reduce warranty cost.

Troubleshoots process and production issues on daily basis to determine processing issues and develop/implement best manufacturing solutions. Assists with material, print, equipment, and process issues to ensure customer orders are correct and on time.

Interacted with shop floor personnel and with engineering and manufacturing groups to ensure lean plans are created and implemented.

Continuous improved product quality through leaner concepts and also established manufacturing control plans.

Identified root causes of defects and recommended processing adjustments to eliminate them.

Utilised statistical techniques, tolerance analysis, process potential studies, and other engineering techniques to assure new tooling and equipment meet specifications before quality acceptance.

Automotive Engineering Intern 06/2015 to 06/2015

Experts Hub

Learned about latest automotive engineering tools.

Creating 2D drawings with all respect of GD&T.

Participated in workshops within a multifunctional team.

Detail drafting of primary parts by showing all parts and machining information.

Worked on a four cylinder car engine by dismantling it for performing various tests and again assembled it.

Education and Training

Master's: mechanical engineering 2019

University Of Bridgeport Bridgeport, CT

GPA: 3.46/4.00

Bachelor's: mechanical engineering 2016

Vignan's Institute of Information Technology Visakhapatnam, India

Academic Projects

Modelling and fabrication of hydraulic floor crane

Designed the whole crane model using CATIA-V5 and fabricated a Hydraulic floor crane which can lift up to 300 kgs to a height of 2m.

Analysis of the crane design was done using ANSYS as well and later went on to add a two stroke engine for the movement of the crane.

Automated Mechanical system to load the packaging cartons

Designed an automatic system which can load and pack carton boxes from the conveyor belt using solid works.

Used the knowledge of mass manufacturing and process engineering to develop this system.

Designing of outer body of biomedical instrument

Designed the outer body of the endoscopic medical instrument using CATIA-V5.

Plastic material was considered as the requirement was to be economical.

Worked with ISO standards for designing this device outer body.

Optimization of flywheel design and material selection

Designed a flywheel which is cost effective as well as efficient for an output of 500Kwh for 15 minutes.

Used ANSYS for stress analysis and using CES appropriate material was selected.

Design of suspension for a motor bike

Designed and tested a helical spring for a motor bike using solid works.

Analysis of the spring at different load condition was done using solid works.

Certifications

· Certification in AutoCAD from IGIAT:

Learned about Draw tool, modify commands, block and text concepts, layers, hatching, dimensioning and 3D solid modelling.

· Introduction to Geometric Dimensioning and Tolerancing:

Learned about basic rules and symbols of GD&T, manufacturing design rules, interpreting GD&T models, understanding the tolerance limits, communicating your tolerance capabilities to potential customers

·

Lean Six Sigma Foundations

Learned about six sigma approaches, methods to improve supply chain functions, importance of six sigma, importance of lean in six sigma, things needed in order to lead a lean six sigma project effectively.

· Six Sigma: Green Belt

Learned about Six sigma and organization, collecting voice of customer, project management basics, process maps, sampling in data collection, measurement system analysis, hypothesis testing, developing control plans, using failure modes and effects analysis.

· G-code programming and CNC foundations

Studied about CNC concepts, G-code editor and simulator software,

G-codes: G00-G84, M-codes: M00-M09, writing a sample program in G-Code.

Industrial CATIA V5-R20

Learned about the complete details of 2d and 3d modelling and all features and applications in part modelling.

Learned about Surface designing, Sheet metal designing, Wireframe designing, Drafting.

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