Engineering Maintenance
Resume:
Name
Khawaja Abdul Hameed
Address
*** ********** ****, *******, ***** 78641
Contact
**.********@*****.***
Nationality
Pakistan National and Unites States LPR (Permanent Resident)
Language
English, Hindi, Urdu, Arabic
WORK EXPERIENCE
Company: Flex (Austin Texas)
Duration: April 2019 to Present
Designation: Quality Compliance Inspector
Key Responsibilities
•Monitoring quality inspection and gap analysis for building and utilities against requirements for medical devices, automotive, computer hardware manufacturing facilities.
•Alignment with the leadership in developing strategic plans and vision to maintain company standards (IPC 610 level 1 and 3) with the solution.
•Establish positive, healthy, and safe work environment in accordance with all appropriate legislation and regulations (HSE)
Company: Hilton Pharma Pvt. Ltd.
Duration: Feb 2015 to March 2019
Designation: Director Engineering (Facilities, Utilities and Projects)
Core Responsibility
As Director engineering, I leaded the engineering department in alignment with the company’s goal and strategic plans. Responsibilities include running overall engineering operations which include building facilities and utilities maintenance, HVAC, Co-generation, Asset management, Seismic zoning maintenance, compliance audit and gap analysis in pharmaceutical and FMCG manufacturing plants.
Key Responsibilities
•Gap analysis and development of work order plan for Facilities and Utilities maintenance
•Facilities and Utilities maintenance include – building maintenance, HVAC, chillers, boilers, compressors, AHU’s, power generation, Security systems, Fire protection systems)
•Preparation of annual maintenance plan including (Predictive, preventive, and corrective plans) and its adherence.
•Maintenance and upgradation of MEP systems according to local and international codes.
•Planning and development of work order for project schedules, management of engineering stores with maintaining required inventory.
•Energy management of the facilities through solar, co-gen, self gen, peak hours monitoring and maintenance of distribution system (HT/LT system)
•Preparation of annual CAPEX and OPEX.
•Act as a professional advisor to senior leadership on all aspects of facilities and utilities process improvement and cost reduction.
•Coordinate with consultants, both foreign and local for the upcoming projects on behalf of management.
•Cost analysis, procurement and installation of utilities equipment and manufacturing plant.
•Oversee the efficient and effective day-to-day operation of the organization.
•Establish positive, healthy, and safe work environment in accordance with all appropriate legislation and regulations (HSE)
•Coach and mentor of staff at different levels as appropriate to improve performance and personal development.
Projects
•Designing, planning and completion of new FMCG facility with state-of-the-art compliance.
•Commercial and factory warehouse construction from planning, consultancy, designing till hand over for plant operation.
•Upgradation of the existing pharmaceutical facility to meet the modern age compliance requirement without hampering production operation.
•Capacity utilization calculation and upgradation of production equipment infrastructure with the addition of new pharmaceutical machinery enhancing the production capacity considering 10 years production plan.
Company: GlaxoSmithKline Pakistan Ltd
Duration: April 1983 to Jan 2015
Designation: Head of Engineering (Operations and Maintenance)
Core Responsibility
As a head of engineering, was responsible for managing overall site engineering function. Responsibilities include maintenance of production, utilities, and facility areas. Cost effective proposals to reduce cost and plant expansion against volume growth.
Strategic Planning
•Preparation, monitoring and control of capital and revenue budget.
•Hiring and effective utilization of engineering talent.
•Building strong relationship with internal as well as external business partners/consultants.
•Ensuring engineering systems validity to achieve consistent quality and productivity.
•Implementation of Facilities process guidelines, and ETCM policies and procedures for self and team.
•Participation in the annual and strategic planning activities for review and implementation of fiveyear site master plan.
•Review the facilities and utilities plan for improving plant efficiency and productivity.
•Identification and mitigation of business, HSE and quality risk with better engineering in a safe and cost-effective manner through risk management system.
•Management of plant assets and their updating in the fixed asset register in coordination with site finance.
•To study, analyze and design methods of energy conservation for all operations of utilities and to improve them for maximum efficiency attainable in each frame of reference.
Operational Business
•Management control of engineering team.
•Managing all the engineering functions (mechanical, electrical/electronic, HVAC, instrumentation and civil).
•Preparation and implementation of energy saving plans.
•Provision of production as well as service facilities in a ready state to meet the requirements of production, quality, and others.
•Root cause analysis of significant breakdowns and adoption of remedial measures to avoid repetition.
•Bridging of GQP (Global Quality policy)/HSE gaps.
Compliance and Procedural Implementation
•Study and implementation of FPG’s (facility process guideline) and ETCM’s (engineering technology and capital management) procedures and policies.
•Development of QMS/HSE check list for self inspection (level 1 audit).
•Compliance of change control document as per procedure.
•Compliance of Site Validation Master Plan (SVMP), Business Continuity Plan (BCP) and Emergency Response Plan (ERP).
•Preparation and review of engineering SOP’s.
•Implementation of regulatory requirement for smooth operation of site.
•Performing all duties in accordance with HSE standards and procedures.
•Managing engineering spares adhering to procurement policies for smooth flow of site.
•Compliance of GSK Global policies and procedures consisting of GMP, BCP and GQP’s.
•Preparation of SOPs, IQ/OQ/DQ documents and management of documents.
•Management of computerized engineering stores by maintaining proper inventory of spares and accessories.
Administrative Management
•Management of human resources for Facility and Utilities operations.
•Management of risk assessments for process, machines, and equipment as per schedule.
•Management of authorization for MEP’s (major expenditure proposal), PO’s and store withdrawals as requirement.
•Maintenance of confidentially of operation and documents.
•Ensuring effective administrative control at all times for risk reduction at source.
•Ensuring plant operation are safe and in accordance with SOP’s and group guidelines.
•Implementation of Lean Sigma and Vision Factory and VDM (Value Driven Maintenance) Tools.
ACHIEVEMENTS
•Construction and maintenance of State-of-the-art Penicillin production facility for GSK Pakistan.
•Revamp and up gradation of facilities with high speed production operation.
•Revamp utility infrastructure with 10 year of production plan consideration
•Energy conservation program implementation at the facility through solar panel and central energy deck development.
•Computerization and up gradation of Engineering Stores with proper bin location system
•Have won numerous awards on JDI (Just do it Projects) and ERA (Excellence Recognition Awards) Projects on Regional and site levels for efficient Energy Conservation Systems and Cost Avoidance for six sigma.
EDUCATION
Associate of Engineering (Mechanical)
College: Pak Swiss Training institute 1973-1976
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