Ph.no- 817-***-**** Email- email@example.com LinkedIn- amit-kashyap-287518177/ EDUCATION
Master of Science in Industrial Management (GPA: 3.63) May 2021 Texas A&M University, Kingsville, Texas
Bachelor of Engineering in Mechanical Engineering August 2018 Ramaiah Institute of Technology, Bangalore, India
AutoCAD, SolidWorks, SAP, JMP, Minitab, MS Excel, MS PowerPoint, AIM, G Suite, Visio PROFESSIONAL EXPERIENCE
Manufacturing Engineering Co-Op – Industrial Engineering Jan 2020 – July 2020 Whirlpool Corporation, Amana, IA
Successfully optimized routes for door delivery process using AutoCAD and created reductions to introduce AGVs to support refrigerator assembly and material handling, achieved hard savings of $130,000.
Created a new process flow for freezer subassembly. Relocated the area by improving the logistics and developed new facility layouts, upgraded labor model to reduce downtime (SPC), achieved hard savings of $130,000.
Certified and did MODAPTS for several workstations to record time studies for Proplanner Software.
Supported trial runs for a new overhead conveyor for refrigerator liners by reorganizing the liners inventory and conducting capacity plans. Created yamazumi charts for different areas to support line rate change.
Improved the movement of liners scrap produced from 2 thermoforming machines (Plastics) by collecting scrap data, managing cycle time and designing new carts used exclusively for scrap to avoid safety issues in the area.
Led multiple quality and productivity kaizen using lean six sigma techniques to eliminate red muri, door dents and source of contamination (5S) and improve GUI testing procedure on the assembly line.
Supported trial runs for R600A refrigerant which has low GWP, for refrigerator backside and door line (NPI). Operations Engineer - Production Planning and Control Jan 2017 – Jun 2018 Yellow Stone Engineers India Pvt. Ltd
Procured raw materials and analyzed RFQs to make steel handling equipment such as EOT cranes and transfer cars.
Verified BOM structure to meet the requirements for manufacturing by monitoring the inventory status and cost impact
Negotiate and research actual costs of raw material, plan products and materials depending on lead times.
Evaluate supplier capacity and track supplier performance working cross-functionally with assembly and quality
Developed PERT charts to analyze tasks and represent production timeline to evaluate the resources required.
Implemented JIT (Just-In-Time) by reorganizing the inventory and restructured the procurement process.
Generated reports on production shortages, and sales impact for further analysis and decision making. Design Intern Jun 2016 – Aug 2016
Yellow Stone Engineers India Pvt. Ltd
Created virtual models of C-hooks, Transfer Cars and Electric Overhead Traveling cranes using design software.
Designed Electrohydraulic peel grabs and grab buckets ensuring practicality of design with the manufacturing team.
Involved in dynamic analysis to solve potential problems related to noise and vibrations and improve process design. Engineering Intern Jun 2014 – Aug 2014
TaeguTec India Pvt. Ltd
Conducted data tests on various turning inserts to check for accuracy in machining of gasoline injection pumps.
Prepared feasibility reports to evaluate the performance of cutting tool inserts in automotive companies.
Gained hands on experience with programmable logic controllers (PLC) used in automated shop floors and utilized PDM software to manage inserts data which included CAD models and familiarized with value stream mapping. PROJECTS
Risk Assessment in Automotive Assembly using Process Failure Mode and Effects Analysis Aug 2020 – Dec 2020 Identified the possible risks and bottlenecks that can occur during the assembly process of an automobile and used PFMEA to evaluate the potential failures and assign a corrective action based on the RPN value for each process step. Design and Fabrication of Improved Air Compressed Vehicle Sep 2017 - May 2018 Led the team to build a vehicle that is cost-effective & light-weight and won Best Project award. Utilized a double-acting engine to run the vehicle using crank-chain mechanism & a 60-liter capacity air tank that could run the vehicle for 5 miles. Design of a Forward Pick Area – Logistics Distribution System Jan 2019 – May 2019 Analyzed data from the item master list in all warehouse SKU’s and its corresponding pick history to rank SKU’s based on its claim to the forward pick area. Slotted based on product mix families and implemented zone picking method. Designed warehouse layouts like mezzanine bin shelving flow racks to house 60 SKU’s and a horizontal carousal. ACADEMIC COURSES & PROFICIENCY
Continuous Improvement Lean Production Production and Inventory Control Logistics Distribution System Statistics
Engineering Economics Constraint Management & Mistake Proofing FMEA Six Sigma & ISO Standards (ISO13485)
Root Cause Analysis 8D WCM Time and Work Study 4M1D GMP DOE IQ/OQ/PQ ERP SPC DFM