Machine Engineering
Resume:
CURRICULUM VITAE’S
Maharaja M
********.***@*****.***
Contact. No’s.:
Communication Address
No.4, Varalakshimi Nagar,
Ondikuppam,
Manavala Nagar,
Tiruvallur.
602002
Personal Data
D.O.B :15/04/1988
Sex : Male
Nationality : Indian
Languages Known:
English, Tamil
Roles and
Responsibilities
Objective
I am an Organized and Self-disciplined individual with good experience in the automotive industry, seeking an opportunity to use my production management skills with a commitment to company excellence. Education
# Diploma in Mechanical Engineering – First Class. Total Experience: 14 years
M/s Delphi –TVS Technologies.
Sriperumbudur-602 105
(Formerly known as-Delphi -TVS Diesel Systems Ltd) Production Technician (From August 2005 to April 2020)
Achieve daily production Plan Vs Actual.
Responsible to meet OEE in critical CNC Grinding and Honing machines.
Drive OLE in Head and Rotor diesel pump assembly.
Continuous monitoring the Process and keep the OPP towards the goals.
Cycle time reduction activities.
Optimum Utilization of Man and Machine.
Continues monitoring process to eliminate defects, rework and scrap.
Maintaining gauge calibration schedules.
Achieve zero accident.
Cost saving through Kaizen.
Head count reduction activities.
2
Roles and
Responsibilities
Technical Trainings
Technical Exposures
Scrap cost reduction by improving process.
Driving cycle count in WIP to maintain inventory accuracy.
Participation as CFT members for SPQVC review and FMEA.
Drive reduction of waste in shop floor.
Improve the capacity of bottleneck machines.
5S practice in shop floor.
Ensure poka - yoke audits.
To improve tool cost reduction, safety, quality through SGA activities.
Prepare weekly reports.
TPM
LEAN
7 QC tools,
8D, ISO
FMEA
5S
Machine settings and trouble shooting in High Precision CNC External Grinding Machines, like Match Grinding, Thread Grinding and Profile Grinding.
Hands on Experience in High Precision CNC Honing Machines in Vertical, Single Spindle & Multi spindle Honing Machines
Good knowledge in High Pressure Washing machines up to 30bar and Water based Ultrasonic Aqua washing machines
MEASURING EQUIPMENTS HANDLED:
Setting can be done in High Precision MERCER gauges (U.K), Etamic gauges (U.K), TESR gauges (Swiss) with least count 0.0001mm
Setting can be done in – process and post process gauges of MOVAMATIC, MARPOSS etc.
3
Achievements
Pump assembly Production plan Vs actual achieved > 95% consistently.
OEE improved up to 85% in critical machines.
Capacity increased in bottleneck machine by reduction of rotor plunger bore cycle time from 120sec to 90sec,
Saving man power by flow modification.
Honing cycle time reduced from 120sec to 75sec.
Setting changeover time reduced from 30min to 10min.
Achieved Zero Setting changeover time by modifying the fixer in HP washing.
Achieved zero accident in last 6 months.
Eliminated major down time in head OD grinding.
Tool cast saved more than 50% by Effective utilization of shoe slot polish tool.
Inventory value reduced from 3days to 1 day by implementing KANBAN system.
Introduced FIFO in Head and Rotor storage area.
Eliminated defects 15% to 2% through modified the fixer in bottleneck machines improved FTQ.
Tool cost reduction in metering value honing machine 1.5lak to 0.35lak by localization.
Declaration
I hereby declare that the above information given by me are true and correct to the best of my knowledge.
Regards
Date;
Place: Tiruvallur (Maharaja)
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